AIR DISTRIBUTION CHAMBER FOR A VEHICLE SEAT
20170282764 ยท 2017-10-05
Inventors
- Stefan Bauer (Alzenau, DE)
- FELIX HENSS (FLOERSBACHTAL, DE)
- SASKIA BIALEK (WAECHTERSBACH, DE)
- Thorsten Schleucher (Hasselroth, DE)
- JOCHEN MICHELMANN (GELNHAUSEN, DE)
Cpc classification
B60N2/5642
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An air conditioning device for a vehicle seat, comprising at least one air distribution module (1) having at least one air distribution chamber which is open on the top side (4) opposite the carrier layer (6), and wherein the carrier layer (6) has at least one extension section (12) which projects beyond the part of the carrier layer that is not covered by the bottom side of the insert and can be used for mounting a fan, a fan housing or a fan bracket on the air distribution module (1), by at least surface parts of the extension section (12) surrounding at least partially the fan and/or a fan housing and/or the fan bracket. The extension section (12), or a respective tab (13) as part of the extension section (12), is provided with at least one adhesive layer (18) on its top and/or bottom side.
Claims
1. An air conditioning device for a vehicle seat, comprising at least one air distribution module having at least one air distribution chamber, wherein the air distribution chamber is delimited at least at one part of its outer circumference by an insert having a top side and a bottom side, wherein the air distribution chamber is delimited by a carrier layer on the side that is assigned to the bottom side of the insert and wherein the carrier is connected to the bottom side of the insert at least via a partial surface, and wherein an air supply opening for supplying air into the air distribution chamber is carried out at least partially via at least one of a break in the insert and an opening in the carrier layer; wherein the air distribution chamber is open on the top side opposite the carrier layer; wherein the carrier layer has at least one extension section which projects beyond the part of the carrier layer that is not covered by the bottom side of the insert and can be used for mounting a fan, fan housing or a fan bracket on the air distribution module, by at least surface parts of the extension section surrounding at least partially at least one of the fan, the fan housing and the fan bracket, and wherein the extension section, or a respective tab as part of the extension section, is provided with at least one adhesive layer on at least one of its top and bottom sides.
2. Air conditioning device as in claim 1, wherein the extension section (12) is formed integrally with the carrier layer (6).
3. Air conditioning device as in claim 1, wherein the extension section is placed onto the carrier layer.
4. Air conditioning device as in claim 1, wherein the carrier layer is essentially impermeable to air.
5. Air conditioning device as in claim 4, wherein the carrier layer is a polyester, non-woven material that is melted on at least one side surface and is compacted to be essentially impermeable to air.
6. Air conditioning device as in claim 1, wherein the carrier layer has a slot in the transition region to the extension section, said slot being positioned in the region of the break of the insert that forms an air supply opening at the location where the extension section of the carrier layer starts, and wherein the extension section is turned over in this area on the top side of the insert and is fastened to the top side of the insert.
7. Air conditioning device as in claim 6, wherein the extension section has at least one tab or tab section on at least one free side that is not opposite that side where the extension section is turned over on the top side of the insert.
8. Air-conditioning device as in claim 7, wherein the extension section has at least one respective tab or tab section on two opposite sides, each being fastened at least with its free ends to the top side of the insert.
9. Air-conditioning device as in claim 7, wherein the extension section has at least one respective tab or tab section on two opposite sides resting on the top side of the insert and being guided back to the bottom side of the insert and are fastened at least with their free ends to the bottom side of the insert at the carrier layer.
10. Air conditioning device as in claim 1, wherein at the top side of the insert at least one adhesive layer is applied, which covers a predominant part of this top side.
11. Air conditioning device as in claim 1, wherein at least one adhesive layer is arranged across at least one partial surface on the surface side of the tab or the tab section, which corresponds to the inner side of the carrier layer that faces the air distribution chamber.
12. Air-conditioning device as in claim 1, wherein the fan, the fan housing or the fan bracket has an essentially dimensionally stable tongue which rests essentially flat against the inside of the part of the carrier layer that delimits the air distribution chamber.
13. Air conditioning device as in claim 1, wherein a reinforcing element is inserted into the air distribution chamber and has a base plate which rests at least over a partial surface on the carrier layer.
14. Air-conditioning device for a vehicle seat, comprising at least one air distribution module, which has at least one air distribution chamber, wherein the air distribution chamber is delimited at least on a part of its outer circumference by an insert that has a top side and a bottom side, wherein the air distribution chamber is delimited on the side that is associated with the bottom side of the insert by a carrier layer that is at least over a partial surface connected to the bottom side of the insert; wherein an air supply opening for supplying air into the air distribution chamber is established at least in part via a break in the insert or via an opening in the carrier layer; wherein the air distribution chamber is open on the top side opposite the carrier layer, and wherein a reinforcing element is inserted into the air distribution chamber and has a base plate that rests on the carrier layer at least over a partial surface.
15. Air-conditioning device as in claim 14, wherein the reinforcing element has, on two opposite sides, retaining parts which rest or are supported on two opposite sides of the insert that delimit the air distribution chamber.
16. Air conditioning device as in claim 15, wherein the respective retaining parts are supported on the opposite sides of the insert and rest on the top side of the insert.
17. Air-conditioning device as in claim 15, wherein the retaining parts are integrally connected to the base plate of the reinforcing element.
18. Air-conditioning device as in claim 15, wherein the retaining parts are each subdivided into a plurality of holding elements in the form of tongue-like parts that are successively aligned next to each other and can be moved independently of one another.
19. Air-conditioning device as in claim 14, wherein the reinforcing element is extended on one side, which is associated with the air supply opening, and is designed as a tubular channel for receiving the fan or the fan housing or the fan bracket.
20. Air conditioning device as in claim 14, wherein the reinforcing element is formed from a rigid material with a defined bending elasticity so that the contour dimensions of the air distribution chamber are not substantially changed under the action of forces, while however allowing for a small curvature of the base plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0055] The preferred embodiments of the present invention will now be described with reference to
[0056] The air distribution module for an air-conditioning device of a vehicle seat, which is shown in a perspective view in
[0057] Such an air distribution module 1 is particularly suitable for an arrangement on the B side of a seat cushion or on the B side of a backrest cushion, that is, on the side of the respective cushion facing away from a person sitting on the seat. However, it is not excluded that such an air distribution module 1 is also arranged on the side of the respective seat or backrest cushion facing the seated person. In such a case, the air distribution chamber 2 has only a small width compared to its length, as is shown, for example, in the embodiment of
[0058] The thickness of the insert 3 between its top side 4 and bottom side 5 is from 5 mm to 30 mm, more preferably from 10 mm to 15 mm.
[0059] The air distribution chamber 2 is left completely free, which means, no spacer materials are used in the air distribution chamber 2 that could in any way hinder or impair the air flow passing through the air distribution chamber 2. Excluded from this stipulation are those parts that rest flat against the side walls 9 of the insert 3, which delimit the air distribution chamber 2, and/or against the bottom surface, which is formed by the carrier layer 6.
[0060] The insert 3 can consist of a foam material, preferably of a closed-pore foam material, so that the insert 3 is essentially air-impermeable, although this is not absolutely necessary, in particular not if this air distribution module 1 is inserted in a recess of a cushion core such that the side edges 7 of the insert 3 are located within such a recess. The insert 3, or parts thereof, could also be formed from a fiber composite material, a moss rubber, from a pressed or compacted felt or felt-like material so that the insert 3 is essentially dimensionally stable and that it can adapt to a curvature present in the seat cushion. This is particularly true in the case where the air distribution module 1 is used in a recess of a cushion whose bottom surface has a slight curvature or concavity.
[0061] As can be seen from
[0062] In other embodiments that are shown in
[0063] Embodiments of the air distribution module 1 are also provided which have both a break 10 in the region of the insert 3 and an opening 11 in the carrier layer 6 for air supply, wherein both a single fan with a corresponding air distribution unit (Y-shaped) can be used for the break 10 and for the opening 11, as well as two fans can be used.
[0064] When the opening 11 is positioned in the carrier layer 6 in the region of the carrier layer 6 that is located below the break 10 in the insert 3, air can flow into the air distribution chamber 2 via the break 10 as well as via the opening 11 in the carrier layer 6 using one single fan.
[0065] In the respective embodiments of the air distribution module 1 shown in the Figures, the carrier layer 6 has at least one extension section 12. This extension section 12 can have very different shapes in the various embodiments shown in the Figures in top view, viewed as a precut together with the carrier layer 6. However, the respective extension sections 12 are characterized by the common feature that a fan, a housing of a fan and/or a fan bracket is attached to the air distribution module.
[0066] However, it should be pointed out that the extension section 12 can assume additional functions in that surface sections of the extension section 12 can be used for stiffening or partially sealing the air distribution chamber 2 or partial areas of the insert 3. For the function of connecting the fan and/or a housing of a fan and/or the fan bracket to the air distribution module, at least surface parts of the extension section 12 are positioned around the fan and/or a housing of a fan and/or the holder enveloping them in part. At least a part of such surface parts is connected to the top side 4 of the insert 3 or guided such that it can be fastened to the bottom side 5 of the insert 3, and there preferably to the outer side of the carrier layer 6.
[0067] In principle, in addition to the extension section 12, no further fastening means are required or provided in order to hold the fan on the air distribution module 1. However, if additional fastening components are used, which are not shown in the Figures, the extension section 12 nevertheless assumes at least 50% or at least 75% of this function, although preferably no further essential fastening parts are used.
[0068] The term extension section 12 refers to all the surface parts which are positioned at the carrier layer 6, the carrier layer 6 being the area that is assigned to the part of the insert 3 that surrounds the air distribution chamber 2. Accordingly, the extension section 12 may be divided into a plurality of surface sections, extending in different directions, and designed, for example, in the form of one tab, or several tabs.
[0069] Such tabs, designated with the reference sign 13, are formed on opposite sides in the embodiment of
[0070] The extension section 12 is provided on its top and/or bottom side with at least one adhesive layer 18 with which the respective extension section 12 or the respective tab 13 can be connected as part of the extension section 12 to that part of the air distribution module 1 that is associated with the insert 3 in order to attach the fan unit 14 to the air distribution module 1.
[0071] In
[0072] The fan unit 14, which is shown in
[0073] In order to connect the fan unit 14 to the air distribution module 1 as shown in
[0074] The fan unit 14 of
[0075] As can be seen from the Figures, the slot 19 and, consequently, correspondingly the dimensionally stable tongue 16, is positioned where the extension section 12 is positioned at the carrier layer 6.
[0076] The tongue 16 extends along the inner side of the carrier layer 6 in the direction of the air distribution chamber 2, such that it is inserted in this area between the carrier layer 6 and the bottom side 5 of the insert 3. Between the slot 19 and the break 10 of the insert 3, via which the air is fed into the air distribution chamber 2, there is on the inner side of the carrier layer 6 an adhesive surface 20 by means of which the tongue 16 is glued to the carrier layer 6. The position of this adhesive surface 20 is indicated in
[0077] After the tongue 16 is completely inserted from the outside or the bottom side of the extension section 12 into the slot 19, the slot 19 is stretched as indicated by the broken line in
[0078] After the fan housing 15 is positioned with the tongue 16 as described above, the extension section 12 is turned over onto the top side 4 of the insert 3, and the respective inner lugs 13 at the opposite sides of the extension section 12 are either glued to the ends of the tabs 13 at the top side of the insert 3 via the adhesive layers 18 or are wrapped around the side surfaces of the insert 3 and glued to the bottom side of the insert 3. For the latter case, the insert 3 has a smaller width at the end that is located in the area of the slot 19. However, these tabs 13 could be designed longer than shown in
[0079] While the extension section 12, as shown in
[0080] It is also provided that on the respective side of the extension section 12, the one of the two tabs 13 assigned to this side is longer than the other tab 13 so that the longer tab 13 (not shown in
[0081] In a further embodiment, the part of the extension section 12 that forms the free end of the extension section 12 that is indicated by the dashed line and is designated by the reference sign 23, when the part of the extension section 12 that is adjacent to the slot 19 rests on the top side 4 of the insert 3, are folded back onto themselves, in order to then fasten the tabs 13 thereof to the fan housing 15. It is understandable that in this case the corresponding adhesive layer 18 is applied on the bottom side of the tabs 13, starting from the illustration of
[0082] It should be mentioned that the air distribution chamber 2 in the insert 3 can be widened in width, in particular flared, in the region in which the insert 3 has the break 10 for the supply of air, in that the insert 3 has extension parts in the manner of appendages 24 in order to channel the air of a fan entering the air distribution module 1 in the region of the slot 19 onto the cross-section of the air distribution chamber 2.
[0083] While the air distribution chamber 2 widens in the form of a funnel at its open end through the extensions 24, the open end of the air distribution chamber 2 can also narrow in a funnel-shaped manner towards the slot 19, as shown, for example, in the embodiment of
[0084] It shall be pointed out expressly that in the following description of the various exemplary embodiments, as shown in
[0085] It should also be pointed out that flow directions, as far as they are mentioned, can also be reversed, so that, for example, a fan or a fan unit that supplies air into the air distribution chamber could also draw air from the air distribution chamber.
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[0087] In the embodiments of
[0088] It may also be useful to use a fan unit where the air outlet opening is positioned directly at the break 10 of the insert 3, and the extension section 12, and, if appropriate, the tap sections 13 thereof, is placed around the fan or its fan housing or a fan bracket in order to connect the corresponding unit that feeds air into the air distribution chamber 2 to the air distribution module 1. In such a case, the slot 19 is not required in the transition area between the carrier layer 6 and the extension section 12.
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[0090] The air distribution module 1, as shown in
[0091] In the various embodiments shown in the Figures, adhesive areas 27 are provided on the top side 4 of the insert 3, which in certain applications serve the purpose of attaching the air distribution module 1 to a surface of the seat, preferably to the cushion part of the seat and there in a corresponding recess of the seat. These adhesive areas 27 cover the predominant part of the surface 4 of the insert 3. They can consist of a double-sided adhesive tape, an adhesive layer applied to the surface 4 of the insert 3, which is preferably sprayed on, and which are preferably self-adhesive.
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[0093] The embodiments of the air distribution module 1, which are illustrated in
[0094] The opening 11 in the carrier layer 6 can be arranged in a suitable region with respect to the air distribution chamber 2. However, it is preferred that the opening 11 is arranged on that side of the air distribution chamber 2, where the extension section 12 of the carrier layer 6 follows.
[0095] For air supply, a fan is positioned at the bottom side of the air distribution module 1 such that its housing protrudes into the air distribution chamber 2 at least in the region of the radial outlet opening, while the part of the housing via which the air is drawn in is positioned on the bottom side of the carrier layer. The extension section 12 is folded over to the top side 4 of the insert 3 and attached there on the top side 4 so that the fan is covered, although this is not absolutely necessary. In addition, the extension portion 12 may have adhesive surfaces (not shown) that connect to the top side 4 of the fan housing, which protrudes into the air distribution chamber 2 so that the extension section 12 can be folded/placed back onto itself.
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[0097] The air distribution module 1 presented in
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[0099] Such a reinforcing element 30 has a base plate 31 with retaining parts 32 that are positioned on two opposite sides of the base plate 31. These retaining parts 32 have two leg sections, wherein the first leg section 33 extends perpendicularly upwards with respect to the plane of the base plate 31, while the other, second leg section 34 extends vertically or perpendicularly to the first leg section 33 at the end of the first leg section 33 toward the outside. The base plate 31 of the reinforcing element 30 is presented having a texture. However, such a texture is not required essentially serves only for a better presentation. A smooth and flat plate is preferred.
[0100] The retaining parts 32 are considered a special feature, in particular, the shape thereof. It shall be noted that the retaining parts 32, as they are positioned at the edges of the base plate 31 of the reinforcing element 30, are separated from one another, as can be seen more clearly in
[0101] This reinforcing element 30 serves to reinforce the interior, i.e., the air distribution chamber 2 of the insert 3. For this purpose, the base plate 31 is inserted into the air distribution chamber 2 such that it rests flat on the inner side of the carrier layer 6, which delimits the air distribution chamber 2 at its bottom side. A stable base surface is thus obtained in the air distribution chamber 2, so that the air distribution chamber 2 is not compressed or does not collapse when external forces act upon same, for example via the seat cushion. On the other hand, this reinforcing element 30 does not substantially affect the cross section of the air distribution chamber, especially since the base plate 31 of the reinforcing element 30 can be made very thin, preferably in a thickness of 0.5 mm to 2 mm, more preferably 0.5 mm to 1.5 mm, and even more preferably in the range of about 1 mm.
[0102] If the reinforcing element 30 is provided at least on the two opposite sides, but also when the two other sides are provided with the retaining parts 32, the base plate 31 is additionally supported on the edge of the insert 3 that delimits the air distribution chamber 2, in that the first holding sections 33 extending vertically are supported on the inner side walls of the insert 3, and the other, second leg sections 34 rest on or are supported by the top side 4 of the insert 3 in the edge region thereof.
[0103] While the retaining parts 32 in
[0104] The retaining parts 32, when divided in the form of tongue-like parts, as presented in the Figures, should be aligned essentially continuously and movable independently of one another. The width of the tongue-like retaining parts 32 should be in the range of 3 mm to 10 mm, preferably in the range of about 5 mm, and adjacent retaining parts 32 should be separated from each other by a slot not wider than a maximum of 1 mm, although the slot can have a width of 0.5 mm to 2 mm. It is also provided that, in one embodiment of the reinforcing element 30, as illustrated in
[0105] The reinforcing element 30 may be provided at the end, where the air supply opening for the supply of air of a fan unit is located, i.e., in the region in which the insert 3 is also interrupted, designed as a tubular channel for receiving the fan or the fan housing or the fan bracket. In this way, a stable base for the fan 14 is obtained, corresponding to the tongue 16 of the fan unit that is illustrated in
[0106] If a fan 14 is intended to supply air into the air distribution chamber 2 via an opening 11 in the carrier layer 6, as shown and described above with reference to
[0107] As already mentioned, the reinforcing element 30 is formed from a rigid material with a defined bending elasticity. The bending elasticity is intended to ensure that the contour dimensions of the air distribution space 2 are not substantially altered under the action of forces, but a slight curvature of the base plate 31 is possible so that the air distribution module 1 can adapt to a slight deformation of a seat cushion into which the air distribution module is inserted or on which it rests, so that it is in no way felt by a user of the seat.
[0108] A plastic with at least partially elastic properties should be used as the material for the reinforcing element 30. The material thickness of the reinforcing element 30 is in the range from 0.3 mm to 10 mm, preferably in the range from 0.5 mm to 5 mm, particularly preferably in the range from 1 mm to 3 mm or 1 mm to 1.5 mm. In any event, the thickness of the stiffening member 30 should be kept small.
[0109] The fan unit 14, as shown in
[0110] This fan unit 14 is a fan that draws air axially via a fan opening 35 and discharges this air radially via a further fan opening 36 in the region of the dimensionally stable tongue 16. The fan housing has, on one side, a clamping or fastening part 37 by means of which it can be attached to a seat structure, for example. Preferably, the fan housing is at least partially inserted into a cushion core on the B side of a seat cushion.
[0111] There has thus been shown and described a novel air conditioning device for a vehicle seat which fulfills all the objects and advantages sought therefor. Many changes, modifications, variations and other uses and applications of the subject invention will, however, become apparent to those skilled in the art after considering this specification and the accompanying drawings which disclose the preferred embodiments thereof. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention, which is to be limited only by the claims which follow.