DRIVE, PARTICULARLY FOR THE MAIN ROTOR OF A ROTARY CRAFT
20220048615 · 2022-02-17
Assignee
Inventors
- Detlev Matthias EVEN (Kailua, HI, US)
- Johann Werner HETTENKOFER (Ottobrunn, DE)
- Andreas Dummel (Hohenbrunn, DE)
- Andreas LÖWENSTEIN (Wetzikon, CH)
Cpc classification
F16H2001/2881
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02K11/0094
ELECTRICITY
B64D35/08
PERFORMING OPERATIONS; TRANSPORTING
B60L50/60
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60L50/60
PERFORMING OPERATIONS; TRANSPORTING
B64D35/08
PERFORMING OPERATIONS; TRANSPORTING
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K11/00
ELECTRICITY
Abstract
A drive unit, particularly for the main rotor of a rotary wing aircraft, comprises: a planetary gear mechanism including a plurality of planetary gears. Each planetary gear has at least one planet wheel with toothing and the planetary gears are arranged concentrically to a central axis inside the planetary gear mechanism so that a rotatable shaft, in particular a rotor shaft of the rotary wing aircraft, can be driven by the planetary gears or the sun wheel. A compact and simplified drive unit can be provided in a very wide range of fields of use, particularly for driving a main rotor of a rotary wing aircraft. This can be achieved in that a first drive, particularly an electric drive, is integrated into at least one planetary gear, comprising a planet wheel and a planet wheel carrier, to form a first drive unit, so that the shaft can be set rotating by the first drive.
Claims
1-13. (canceled)
14. A drive unit, particularly for driving a main rotor of a rotary wing aircraft, comprising: a planetary gear mechanism, wherein the planetary gear mechanism comprises a plurality of planetary gears, wherein each planetary gear has at least one planet wheel with toothing and the planetary gears are arranged concentrically to a central axis inside the planetary gear mechanism, so that a rotatable shaft, in particular a rotor shaft of the rotary wing aircraft, can be driven by the planetary gears or a sun wheel, wherein a first drive is integrated into at least one planetary gear, as a result of which an inner drive is formed inside the planetary gear mechanism so that the shaft can be set rotating by the first drive.
15. The drive unit of claim 14, wherein the first drive is configured as an electric motor that can be regulated electrically with regards to rotational speed and torque.
16. The drive unit of claim 15, wherein the electric motor is an electric synchronous motor with an internal rotor part.
17. The drive unit of claim 14, wherein the first drive is an electric drive, wherein the at least one planetary gear comprises a stationary stator part, a rotatable rotor part and the at least one planet wheel with an outer toothing fastened indirectly or directly on the rotor part and the planetary gear is held in an operatively connected manner with the sun wheel and/or the rotatable shaft by means of planet wheel carriers inside the planetary gear mechanism.
18. The drive unit of claim 14, wherein the planet wheels are mounted in a fixed position such that the planet wheels can rotate about respective planet wheel axes, and wherein the planet wheels are surrounded by an internally toothed annular gear which can rotate about the central axis and/or an inner externally toothed annular gear is surrounded by the lower and/or the upper planet wheels, and the annular gear and/or the externally toothed annular gear can be rotated in such a manner that the shaft can be set rotating by means of an annular-gear driver which is fastened to the annular gear and to the shaft and/or the shaft can be set rotating by means of the externally toothed annular gear.
19. A hybrid drive comprising the drive unit of claim 14, wherein the first drive is mechanically coupled to a second drive, which is configured as a thermodynamic engine or as a further electric drive and is located outside of the planetary gear mechanism.
20. A rotor wing aircraft comprising the hybrid drive unit of claim 19.
21. A rotor wing aircraft comprising the drive unit of claim 14.
22. The rotary wing aircraft of claim 21, wherein the first drive is configured and dimensioned in such a manner that a main rotor and/or tail rotor of a rotary wing aircraft can be driven autonomously without an additional drive.
23. The rotary wing aircraft of claim 20, wherein the first drive can be mechanically coupled to the second drive which is configured as a thermodynamic engine and wherein the second drive unit is connected to a second drive, which is configured as a thermodynamic engine, and is in mechanical operative connection, so that the first drive and the second drive are coupled by means of the planetary gear mechanism, the electric drive can support the second drive with driving the main rotor and/or tail rotor or vice versa, and as a result, a hybrid drive is formed.
24. The rotary wing aircraft of claim 21, wherein the shaft is a rotor shaft of a rotary wing aircraft, wherein the rotor shaft is configured to be two-part and comprises a bearing mast and an outer mast, wherein the outer mast is configured as a hollow body and mounted rotatably about the central axis relative to the bearing mast, concentrically surrounding the bearing mast, and wherein the outer mast can be operatively connected to the helicopter rotor gear mechanism, which is configured as a planetary gear mechanism, wherein the bearing mast can be mounted in a fixed position and in a rotationally fixed manner in the rotary wing aircraft, so that the outer mast can be coupled to a main rotor in a rotationally fixed manner and can be set rotating using the helicopter rotor gear mechanism, which is configured as a planetary gear mechanism.
25. The rotary wing aircraft of claim 24, wherein the shaft can be coupled in a rotationally fixed manner to a drive gear, wherein the drive gear can be rotatably mounted on the bearing mast by means of at least one radial bearing, and a rotation of at least one lower planet wheel on a side of a respective planet wheel carrier facing the drive gear about a respective planet wheel axis can be achieved by means of a central sun wheel, which is connected in a rotationally fixed manner to the drive gear, and wherein at least one upper planet wheel, which is mounted fixed in place and belongs to the at least one lower planet wheel, is surrounded by an internally toothed annular gear, which can be rotated about the central axis, and the annular-gear driver, which functions as force-transmission device, can be attached or is moulded on between annular gear and the outer mast in such a manner that starting from a rotational movement of the drive gear, the outer mast and the main rotor, which is coupled to the outer mast in a rotationally fixed manner, can be set rotating.
26. The rotary wing aircraft of claim 21, wherein the drive unit comprises a battery storage unit, and wherein the first drive in the form of an electric drive of the hybrid drive [lacuna] in a rotationally-fixed coupled state between the first drive and the second drive, which is configured as a thermodynamic engine, and during the operation of the second drive, the first electric drive can function as a generator for an additional energy recovery for the battery storage unit.
27. The rotary wing aircraft of claim 26, wherein a rectifier is provided in the first electric drive, as a result of which the battery storage unit can be charged when the electric drive is not operating.
28. The rotary wing aircraft of claim 26, wherein the logic of the control unit further allows an automatic change of mode between torque generation for driving the rotor and additional energy recovery for the battery storage unit.
Description
SHORT DESCRIPTION OF THE DRAWINGS
[0034] Preferred exemplary embodiments of the subject matter of the invention are described in the following in connection with the attached drawings. In the figures:
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
DESCRIPTION
[0056]
[0057] The drive unit 1 according to the invention, which is here configured as a two-stage planetary gear mechanism PI, comprises a central sun wheel 17 and a plurality of planetary gears 4 bearing against an outer toothing of the sun wheel 17, which is not shown here. The sun wheel 17 is surrounded by the bearing planetary gears 4, wherein the planetary gears 4 are arranged concentrically to the sun wheel 17 and a central axis z inside the planetary gear mechanism PI. A planetary gear 4 here comprises a lower planet wheel 6, an upper planet wheel 6′ and an inner rotor part 11 connecting the planet gears 6; 6′ in a rotationally fixed manner to form two stages of the here two-stage planetary gear mechanism PI, and a stator part 12.
[0058] The first preferred embodiment shown here has a shaft 15, which is configured to be two-part and comprises a bearing mast 13 and an outer mast 14. The main rotor of a rotary wing aircraft or a marine propeller or the like for example can be driven by means of the outer mast 14 or the shaft 15. The drive unit 1 according to the invention, which drives the shaft 15, can be applied in a very wide range of technical fields. In other words, the gear mechanism or planetary gear mechanism PI of the drive unit according to the invention can also be understood as a torque transmitter gear mechanism 30.
[0059] At height or in the same axial position of the upper planet wheels 6′, an annular gear 19 is arranged rotatably about the central axis z. The annular gear 19 surrounds all upper planet wheels 6′, can be driven by the rotation of the upper planet wheels 6′ and can therefore be rotated about the central axis z. An inner toothing, which is not shown here, is arranged on the annular gear 19, which is in engagement with an outer toothing (not shown here) of the upper planet wheels 6′ (when realized in two-stage form, as shown here in
[0060] A mechanical operative connection between the upper planet wheels 6′ and an outer mast 14, which can be rotated about the central axis z, is present for driving this outer mast 14 of the shaft 15. In the present, first preferred embodiment, this mechanical operative connection is realized on the basis of an annular-gear driver 20, which is connected to the outer mast 14 in a rotationally fixed manner. In other words, the annular-gear driver 20, which is likewise arranged on the annular gear 19, here functions as a force transmission unit, by means of which the rotation of the annular gear 19 can be transmitted to the rotatable outer mast 14.
[0061] As can be seen in
[0062] In the electric synchronous motor 10 shown in
[0063] As can be seen in
[0064] The drive gear 24 is in turn in operative connection with at least one drivetrain 25 by means of a drivetrain gear 26. Here, the drivetrain 25 is preferably in mechanical operative connection with a further drive TK, which is not shown here and is configured as a thermodynamic engine, to form a hybrid drive or a hybrid variant comprising the drive unit 1 according to the invention.
[0065] In the following, the use of the hybrid variant according to the first preferred embodiment of a drive unit 1 to drive the main rotor of a rotary wing aircraft is described by way of example (wherein the second to fifth preferred embodiments are equally suited to driving the main rotor of a rotary wing aircraft):
[0066] In this case, the torque transmitter gear mechanism 30 of the drive unit 1 according to the invention can here be understood as a main rotor gear mechanism or helicopter rotor gear mechanism of a rotary wing aircraft, which is configured as a planetary gear mechanism PI here.
[0067] The shaft 15 or rotor shaft here is configured to be two-part, comprising a bearing mast 13 and an outer mast 14.
[0068] The helicopter rotor gear mechanism has a central cavity. The here positionally fixed and rotationally fixed bearing mast 13 is mounted in this central cavity. The central axis z at the same time forms the longitudinal direction of the bearing mast 13 and an axis of rotation of the outer mast 14.
[0069] A mechanical operative connection between the here fixed planet wheels 6; 6′, which are mounted rotatably about their planet wheel axis P, and a shaft 15 that can be rotated about the central axis z, i.e. comprising here a bearing mast 13 and a tubular outer mast 14 surrounding the bearing mast 13, is realized in that the positionally fixed upper planet wheels 6′ are surrounded by an annular gear 19, which is rotatable about the central axis z and is internally toothed, and the annular gear 19 can be rotated in such a manner that the outer mast 14 of the shaft 15 can be set rotating by means of an annular-gear driver 20 fastened to the annular gear 19 and to the outer mast 14.
[0070] As can be seen in
[0071] The first preferred embodiment of the drive unit 1 according to the invention, which is shown in
[0072] The first preferred embodiment of the drivetrain 25 shown in
[0073] Due to the integration of the first drive 2, particularly the electric synchronous motor, into the planetary gears 4, a distinctly compact hybrid drive is achieved in a twin-engined helicopter (for example in the sense of a dissimilar helicopter).
[0074] As can be seen in
[0075] From here and in the following, the same reference numerals designate the same components in the figures.
[0076]
[0077]
[0078]
[0079] Furthermore, these drives 2 integrated in the planetary gears may be configured such that they can be decoupled from one another mechanically, electrically or hydraulically by means of a suitable coupling, which is not shown here, in order to prevent a possible jamming of the gear mechanism due to a malfunction of one or more drives.
[0080] Furthermore, here according to
[0081] A rectifier, particularly in the form of a blocking diode, is preferably provided in the first, in particular electric, drive 2, particularly the electric synchronous motor with inner rotor part 11, as a result of which the battery storage unit BS can be charged when the electric drive is not operating.
[0082] In addition, the control unit ST can furthermore be provided with a logic which enables an automatic change of mode between torque generation for driving the main rotor and the additional energy recovery for the battery storage unit BS.
[0083] The first preferred embodiment, which is shown in
[0084] According to a preferred development of the present invention, the planetary gear mechanism can also be configured as more than two-stage, e.g. three-stage, etc.
[0085]
[0086] The drive unit 1 according to the invention, which is here configured as a two-stage planetary gear mechanism PI, comprises a central sun wheel 17 and a plurality of planetary gears 4 surrounding the sun wheel 17, bearing against an outer toothing of the sun wheel 17, which is not shown here, wherein planetary gears 4 are arranged concentrically to the sun wheel 17 and a central axis z inside the planetary gear mechanism PI.
[0087] As shown in
[0088]
[0089]
[0090]
[0091]
[0092] As can be seen in
[0093] The use of such a one-stage planetary gear mechanism PI has the advantage that in the third preferred embodiment shown here, no external gear mechanism housing G extending over two stages has to be attached, and as a result, the first drive 2 integrated in the planetary gears 4, here configured as an electric synchronous motor 10 with inner rotor part 11, can be cooled better. In particular, up to a certain power value, the heat losses will be small enough to avoid a liquid cooling circuit, and therefore as a result, no liquid cooling is necessary, i.e. the available air cooling by means of the ambient air around the planetary gears 4 already effects a satisfactory cooling. In addition, it has been shown that in the case of a modular structure of the electric drive over a plurality of stages with low electrical power, the power values without required liquid cooling is higher than in the case of a single, electric drive.
[0094]
[0095]
[0096]
[0097]
[0098] Fundamentally, an even simpler embodiment of the drive according to the invention is additionally conceivable, wherein the torque can be transmitted by an externally toothed annular gear 18 instead of by means of an internally toothed annular gear 19 (cf.
[0099]
[0100] As shown in
[0101]
[0102]
[0103]
[0104]
[0105] As can be seen in
[0106] A stationary stator part 12, which functions as stator of the synchronous motor 10, is substantially annular here and is provided with windings W, is here accommodated in a pin-shaped element S and securely connected to the pin-shaped element S, whilst the outer rotor part 16 of the synchronous motor, which here functions as a rotor of the synchronous motor 10, is here connected to the planet wheel 6 in a rotationally fixed manner. The planet wheel 6 and the outer rotor part 16 of the electric synchronous motor 10 here lie in the same plane or in the same axial position and essentially form one unit.
[0107] As can be seen in
[0108]
[0109]
[0110] Furthermore, it is indicated in
[0111]
[0112] In addition, it can be seen in
[0113]
[0114] The fifth preferred embodiment of the drive unit 1 according to the invention shown in
[0115]
[0116] As can be seen by way of example in
[0117] In the sense of the present invention, the control is realized as a standard control for electric synchronous motors 10 with control logic and power electronics unit LEE (also termed “inverter” here). The control logic (also termed “motor controller” here) produces the corresponding signals which control the inverter, which then excites the corresponding motor coils of the electric synchronous motor 10, in order to obtain a continuous rotation with defined rotational speed and torque. The synchronization of the electric synchronous motors 10 is enabled by determining the position and the rotational speed of the armature and for each electric synchronous motor 10 individually by calculating the control signals.
REFERENCE LIST
[0118] 1 Drive unit [0119] 2 First drive [0120] 4 Planetary gear [0121] 5 Planet wheel carrier [0122] 6; 6′ Lower/upper planet wheel [0123] 7 Electrical supply lines [0124] 9 Carrier arms (for fastening the planet wheel carrier 5 on the gear mechanism housing G) [0125] 10 Electric synchronous motor [0126] 11 Inner rotor part (of the electric synchronous motor) [0127] 12 Stator part [0128] 13 Bearing mast [0129] 14 Outer mast [0130] 15 Shaft [0131] 16 Outer rotor part (of the electric synchronous motor) [0132] 17 Sun wheel [0133] 18 (Inner, externally toothed) annular gear [0134] 19 (Outer, internally toothed) annular gear [0135] 20 Annular-gear driver [0136] 24 Central drive gear [0137] 25 Drivetrain [0138] 26 Drivetrain gear [0139] 27 Central drive shaft [0140] 30 Torque transmitter gear mechanism [0141] B Base element [0142] BS Battery storage unit [0143] G Gear mechanism housing [0144] M Magnetic gap [0145] P Planet wheel axis [0146] PI Planetary gear mechanism [0147] R Tube element [0148] S Pin-shaped element [0149] ST Control unit [0150] TK Second drive configured as a thermodynamic engine [0151] V Connecting elements [0152] W Windings (of the stator part)