INDUSTRIAL X-RAY WORKPIECE MEASURING SYSTEM AND METHOD FOR OPERATING SAME
20220050067 · 2022-02-17
Assignee
Inventors
Cpc classification
International classification
Abstract
The invention relates to an industrial X-ray workpiece measuring system comprising an X-ray source (4), which is arranged in an X-ray protective housing (2) and has an X-ray focal spot (3), workpiece carrier means, which are arranged in the X-ray protective housing, for accommodating a non-medical workpiece (5) to be examined, and X-ray detector means (10a, 10b, 10c) which are provided on and/or in the X-ray protective housing, are designed to detect an X-ray beam from the X-ray source, which X-ray beam penetrates the workpiece held on the workpiece carrier means, and downstream of which X-ray detector means electronic evaluating means can be connected.
Claims
1. An industrial X-ray workpiece measuring system, comprising an X-ray source (4) disposed in an X-ray protection housing (2) and having an X-ray focal spot (3), workpiece support means for holding a non-medical workpiece (5) to be examined, the workpiece support means being disposed in the X-ray protection housing, and X-ray detector means (10a, 10b, 10c) provided on and/or in the X-ray protection housing and configured to detect an X-ray of the X-ray source radiographing a workpiece held on the workpiece support means, downstream of which electronic evaluation means can be disposed, the X-ray detector means comprising scintillator means (20) for converting incident X-rays into visible light on a light exit surface (18) and optical detector means (28) disposed optically downstream thereof and comprising a plurality of image pixels in a physical pixel density disposed adjacent to each other at regular intervals and forming a common sensor incidence surface, the image pixels detecting the visible light produced by the scintillator means for electronic evaluation at an effective pixel density, wherein a first scintillator module realizing the scintillator means is configured to be interchangeable with a second scintillator module differing from the first scintillator module in a blur property relevant to X-ray conversion, wherein the optical detector means are configured in such a manner that the physical and/or the effective pixel density can be changed in a predetermined manner, during configuration, set-up, interchange and/or evaluation of the optical detector means, and/or a ratio of the light exit surface relative to the sensor incidence surface does not equal 1 and/or can be changed during configuration, set-up, interchange and/or evaluation of the optical detector means, and wherein the X-ray focal spot effective for an X-ray output from the X-ray source is dimensioned and configured in such a manner that the area of the X-ray focal spot is greater than or equal to a pixel surface size resulting from the inverse of the effective pixel density, the industrial X-ray workpiece measuring system being configured in such a manner that it can be transferred from a first operating mode with a first physical and/or effective pixel density to a second operating mode with a second physical and/or effective pixel density, which differs from the first one, by configuration, set-up, interchange and/or evaluation of the optical detector means, and the first scintillator module being assigned to the first operating mode and the second scintillator module being assigned to the second operating mode.
2. The industrial X-ray workpiece measuring system according to claim 1, wherein the area of the X-ray focal spot (3) is more than five times, the pixel surface size, and/or a focal point size of the X-ray source is >50 μm.
3. The industrial X-ray workpiece measuring system according to claim 1, wherein a distance between an axis of rotation of the workpiece support means and the scintillator means in the first operating mode is configured to be different from the distance in the second operating mode, and/or a surface distance (A1) between a surface of an imaginary cylinder surrounding and being in contact with the workpiece held on the workpiece support means and the scintillator means in the first operating mode is different from a surface distance (A2) of the surrounding cylinder in the second operating mode, and/or at least one of said surface distances realizes a no-contact smallest distance from the scintillator means.
4. The industrial X-ray workpiece measuring system according to claim 1, wherein the workpiece support means and/or the scintillator means are realized and configured in such a manner that a surface distance between a surface of an imaginary cylinder surrounding and being in contact with a workpiece held on the workpiece support means and the scintillator means presents a ratio of less than 1 relative to the diameter of the cylinder.
5. The industrial X-ray workpiece measuring system according to claim 1, wherein the first and second scintillator modules are configured to be interchangeable by manual access of an operator and/or automatically by means of handling means by shifting, rotating and/or pivoting operation.
6. The industrial X-ray workpiece measuring system according to claim 1, wherein the light exit surface is spaced apart from the sensor incidence surface by an adjustable and/or settable length, in particular with light transmission means (25; 52; 41) being interposed, and/or is different for the first and the second operating mode.
7. The industrial X-ray workpiece measuring system according to claim 6, wherein light beams of the visible light exiting the light exit surface can be projected onto the sensor incidence surface by light transmission means that are realized as image projection means effecting scaling and miniaturization, the ratio of the light exit surface relative to the sensor incidence surface further being between 1 and 10.
8. The industrial X-ray workpiece measuring system according to claim 6, the light transmission means with the optical detector means being included, are realized as a camera module (22; 24; 26).
9. The industrial X-ray workpiece measuring system, according to claim 8, wherein a plurality of camera modules forming the image projection means and the optical detector means is configured and/or disposed in such a manner that at least one of the camera modules projects a first partial surface (18a) of the light exit surface onto the sensor incidence surface of the assigned camera module, and/or a second partial surface (18b, 18c) adjacent to or embedded in the first partial surface is captured by another one of the camera modules (26) in an adjacent or overlapping manner, and/or the optical detector means formed by the camera modules have different physical pixel densities.
10. The industrial X-ray workpiece measuring system according to claim 6, wherein the light transmission means are realized as an assembly of fiber-optic light guide elements.
11. The industrial X-ray workpiece measuring system according to claim 1, wherein the scintillator means and the optical detector means are realized as an interchangeable unit in the manner of a module (10a, 10b, 10c).
12. The industrial X-ray workpiece measuring system according to claim 1, wherein the workpiece support means are configured to be adjustable and/or displaceable along an axis extending between the X-ray source and the scintillator means.
13. A method for X-ray measuring of a workpiece, as a method for operating the system according to claim 1, comprising providing the workpiece to be measured on the workpiece support means; selecting and/or configuring the optical detector means as a function of a specific dimension of the workpiece to be examined, wherein the specific dimension is a dimension of a portion of the workpiece relevant to the examination, and as a function of the area of the X-ray focal spot; selecting and/or configuring the scintillator means as a function of the effective pixel density offered for the electronic evaluation by the optical detector means; and radiographing the workpiece by activating the X-ray source and evaluating the image pixels of the optical detector means with the effective pixel density.
14. The method according to claim 13, wherein the workpiece to be measured is provided on the workpiece support means in such a manner that a surface distance between a surface of the imaginary cylinder surrounding and being in contact with the workpiece held on the workpiece support means and the scintillator means realizes a no-contact minimum distance by adjusting or displacing the workpiece support means along an axis extending between the X-ray source and the scintillator means.
15. The industrial X-ray workpiece measuring system of claim 1, wherein the workpiece support means is configured to perform a rotary motion.
16. The industrial X-ray workpiece measuring system of claim 1, wherein the electronic evaluation means comprises means for defect evaluation of an X-ray image of the workpiece to be examined produced by the X-ray detector means.
17. The industrial X-ray workpiece measuring system according to claim 1, wherein the optical detector means are configured in such a manner that the physical and/or the effective pixel density can be charged as a function of a specific dimension of the workpiece to be examined.
18. The industrial X-ray workpiece measuring system according to claim 8, wherein the camera module is a digital camera having at least one lens (25).
19. The industrial X-ray workpiece measuring system according to claim 10, wherein the assembly of fiber-optic light guide elements effects miniaturization.
20. The industrial X-ray workpiece measuring system according to claim 11, wherein the interchangeable unit is an automatically changeable unit with at least one digital camera being included as an optical detector means.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Other advantages, features and details of the invention are apparent from the following description of preferred embodiment examples and from the drawings.
[0045]
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DETAILED DESCRIPTION
[0052]
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[0054] A respective module-specific (and therefore operating mode-specific) assignment of the functional components within modules 10a to 10c for realizing the functionality as an X-ray detector means according to the invention is not shown in detail in
[0055] When the operating mode is changed (i.e., the X-ray detector means 10a, 10b, 10c are changed), the pixel density and the scintillator blur property are changed and the distance between the scintillator and the component or, more precisely, the axis of rotation is adapted (optimized) by transverse shifting according to double arrow 12.
[0056] According to the invention, the embodiment example of
[0057]
[0058] Obviously, the displaceability (schematically illustrated by arrow 12) of the individual modules can in any manner provide a workpiece dimension-dependent assignment (of the respective module for a respective operating mode) to a given workpiece to be measured; this can take place both manually and automatically or semi-automatically by interchange.
[0059] The comparison of sub-figures (a) and (b) in
[0060] The second embodiment example of
[0061] Additionally,
[0062] The assembly configured as shown in
[0063] Also, the realization of embodiment examples of
[0064] The embodiment example of
[0065] Like in the embodiment examples described above, the focal spot is large in this case, in particular compared to the state of the art described in the introduction, and follows the exemplary dimensioning in the embodiment example of
[0066] The embodiment example of
[0067] An X-ray detector housing 40 is shown first of all, which can realize different X-ray detector variations—again assigned to different possible workpiece dimensions. These variations are selected or approached by workpiece support means (not shown) which can displace or shift workpiece 5 along an axis of rotation Rot of a turntable, namely from a lower first X-ray detector assembly 42 having an assigned scintillator entry surface 43 via a center (again along the axial direction) X-ray detector assembly 44 (having an entry surface 45) to an upper X-ray detector assembly 46 having an entry surface 47.
[0068] In particular X-ray detector assemblies 42 and 44 each have stacked scintillator means and optical detector means disposed (optically) downstream, wherein light transmission means are provided in both cases, however, namely in the form of fiber-optic plate or taper assemblies influencing the optical ray path, wherein assembly 44 exemplarily receives a fiber-optic plate and assembly 42 receives a taper. Both X-ray detector assemblies 42 and 44 are configured differently from each other with respect to different workpiece dimensions and thus realize the first and the second operating mode, respectively, in such a manner that the respective combination of the scintillator and the optical detector is optimized for the respective workpiece specific dimension (and the interposed optical transmission means ensure the transmission needed in each case). In contrast, the third X-ray detector provides deflection of the optical ray path between the scintillator means forming entry surface 47 and the optical detector means, which are realized as camera module 50 in this case, in the form of a suitable deflection mirror 52 in the ray path, which means that an entry surface is realized that is significantly enlarged compared to units 42 and 44 (i.e., to surfaces 43 and 45 assigned there) and accordingly permits measuring of a larger workpiece, and that the deflection means that no rear-side dimension increase is required in housing 40; instead the entire assembly can still be optimized in a compact and space-saving manner (and also in a weight-saving manner with respect to the X-ray shielding conditions).
[0069] Here, too, the side of the X-ray source is configured to be large with a view to the dimensions of the focal spot and analogously to the approach in the first embodiment example, for example.
[0070] During operation, the shown embodiment example of
[0071] Another advantage of the shown deflection of the optical radiation by mirror 52 is that the camera is provided outside of the X-ray cone (protected from X-ray radiation). The embodiment example further allows the distance of the axis of rotation from the respective scintillator to be adapted, i.e., optimized, according to the invention by displacing the detector unit or the turntable (double arrows in
[0072] Other possible variations of the invention are shown in the embodiment examples shown in
[0073] For instance,
[0074] The overall view shows in each case that better compactness of the overall assembly compared to purely linear assemblies can be achieved especially by the interaction of deflecting mirror 62 and perspective-correcting camera module 74.
[0075] All embodiment examples described above can each be modified or varied individually or in any combination of the variations shown therein by additional options not shown in the figures in order to adapt the optical detector means (with their optical and effective pixel density configured for a given measuring situation according to the first and second operating modes) to the properties of the respective assigned scintillator means within the scope of the invention. Additionally, the embodiment examples described above have shown how in particular the distances of the respective workpieces (and of the workpiece support means holding them) can be optimized with respect to the scintillator means (and the X-ray detector means) in such a manner that the achieved significant shortening of said distance can significantly improve the light exposure time, any issues due to the X-ray source (such as drift, thermal effects or instabilities), the achievable device or system dimensions and the acquisition and image quality without consideration of projection requirements like in the state of the art. After all, within the scope of the invention, this makes the image quality dependent on the situation (i.e., dependent on the first/second/other operating mode specifically set in each case) and no longer dependent on a positioning of a workpiece (having a given size) in the ray path with the measuring technology being invariable otherwise, as was still discussed in the state of the art analogously to
[0076] Therefore, it is expected that the present invention will allow the industrial X-ray workpiece measuring technology to advance to entirely new measuring dimensions and precisions and therefore in particular also to the requirements of highly complex measuring conditions, such as those presented by three-dimensional and layered fabrication technologies and in the context of industry 4.0 conditions. Nevertheless, the present invention is not limited to preferable uses of this kind but is suitable for any application purpose of industrial workpiece measurement where situation-specific precision is to be combined with best possible image quality.