DOOR DRIVING SYSTEM AND REFRIGERATOR INCLUDING THE SAME
20170284144 ยท 2017-10-05
Assignee
Inventors
Cpc classification
E05F15/614
FIXED CONSTRUCTIONS
F25D23/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2323/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E06B3/36
FIXED CONSTRUCTIONS
International classification
E05F15/614
FIXED CONSTRUCTIONS
E06B3/36
FIXED CONSTRUCTIONS
F16H57/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed herein are a refrigerator includes a housing, a door rotatably installed at the housing using a hinge, and a door driving system to open or close the housing using the door. The door driving system includes a motor to output power to open or close the door, a sun gear linked with the motor, a planetary gear linked with the sun gear, and provided to be rotated about an axis thereof and to revolve, an internal gear linked with the planetary gear and configured to transfer power generated by the motor to the hinge, and a carrier configured to be rotated linked with the planetary gear and selectively support the planetary gear to be rotated about the axis thereof. When the planetary gear is rotated about the axis thereof, the power of the motor is transferred to the internal gear and thus the door is automatically opened or closed.
Claims
1. A refrigerator comprising: a hinge; a door that rotates via the hinge to open and close; and a door driving system comprising: a motor to output power; a sun gear linked with the motor, a planetary gear linked with the sun gear, an internal gear linked with the planetary gear and configured to transfer the power output by the motor to the hinge, and a carrier, wherein the sun gear, the planetary gear, the internal gear and the carrier cooperate together so that the planetary gear rotates about a rotation axis to transfer the power output by the motor to the internal gear to thereby move the hinge to automatically open or close the door, and the planetary gear revolves to transfer the power output by the motor to the carrier.
2. The refrigerator according to claim 1, wherein the sun gear, the planetary gear, the internal gear and the carrier cooperate together so that, when the planetary gear revolves to transfer the power output by the motor to the carrier, the power output by the motor is not transferred to the internal gear.
3. The refrigerator according to claim 1, wherein the internal gear comprises internal teeth engaged with teeth of the planetary gear, and is rotated by the internal teeth when the planetary gear is rotated about the rotation axis to transfer the power output by the motor to the internal gear.
4. The refrigerator according to claim 1, wherein the carrier is engaged with teeth of the planetary gear and is rotatable, and p1 the planetary gear revolves when the carrier is rotated.
5. The refrigerator according to claim 1, further comprising: a locking device to selectively put the carrier in an unlocked state in which the carrier is rotatable, and a locked state in which rotation of the carrier is limited, wherein the planetary gear is rotated about the rotation axis when the carrier is in the locked state and the sun gear is rotated by the power output by the motor, and the planetary gear revolves, linked with the carrier, when the carrier is an unlocked state and the sun gear is rotated by the power output by the motor.
6. The refrigerator according to claim 5, wherein the carrier comprises a dented part formed in an outer circumference surface thereof, and the locking device comprises: a locking member to be selectively wedged into the dented part as the carrier is rotated, and p2 a pressurizing member to pressurize the locking member against an outer surface of the carrier.
7. The refrigerator according to claim 5, wherein the planetary gear transfers the power output by the motor to the internal gear when the carrier is in the locked state, and transfers the power output by the motor to the carrier when the carrier is in the unlocked state.
8. The refrigerator according to claim 1, when the internal gear is rotated by a turning force generated in the hinge, the planetary gear revolves and does not transmit the turning force to the motor.
9. The refrigerator according to claim 1, wherein the carrier has a rotatable state in which the carrier is rotatable when the power of the motor is transferred to the carrier, the refrigerator further comprising: an auxiliary device comprising: a slide member which is slidable, a power conversion device coupled to an end part of the slide member and configured to cause the slide member to slide as the carrier is rotated from the power of the motor being transferred to the carrier with the carrier being in the rotatable state, and an auxiliary pressurizing member coupled to another end part of the slide member and, with the door being closed, rotate, linked with the sliding of the slide member, to pressurize the door, to thereby move the door in an opening direction.
10. The refrigerator according to claim 9, wherein: the carrier comprises a rotation part arranged above the carrier and rotated together with the carrier, and the power conversion device comprises a hook part to be selectively engaged with the rotation part according to a direction of rotation of the carrier.
11. A refrigerator comprising: a hinge; a door that opens and closes via the hinge; a motor to output power; a planetary gear unit; and at least one drive gear coupling the planetary gear to the motor, wherein the at least one drive gear and the planetary gear unit cooperate together to transfer the power output by the motor to the hinge to move the hinge and thereby open or close the door, without transferring a turning force generated by the hinge to the motor.
12. The refrigerator according to claim 11, wherein the planetary gear unit comprises: a sun gear; a plurality of planetary gears having teeth engaged with teeth of the sun gear; an internal gear having internal teeth engaged with the teeth of the plurality of planetary gears, and being linked with the door; and a carrier supporting the plurality of planetary gears to be rotatable on rotation axes, respectively, wherein the sun gear, the plurality of planetary gears, the internal gear and the carrier cooperate together so that the power output by the motor is transferred to the hinge via the sun gear, the plurality of planetary gears, and the internal gear, and the turning force generated by the hinge is transferred to the carrier via the internal gear and the plurality of planetary gears.
13. The refrigerator according to claim 12, further comprising: a locking device switchable between a locked state and an unlocked state, wherein the carrier is fixed in the locked state and is rotatable in the unlocked state, wherein the carrier comprises a dented part formed in an outer circumference surface thereof, and the locking device comprises: a locking member movable between a locked position and a withdrawn position, wherein the locking member is wedged into the dented part at the locked position in the locked state and is separated from the dented part at the withdrawn position in the unlocked state, and a pressurizing member to pressurize the locking member toward the locked position from the withdrawn position.
14. The refrigerator according to claim 13, wherein the locking member is provided to overcome pressure applied by the pressurizing member and to be moved from the locked position to the withdrawn position when the turning force generated by the hinge applied to the carrier is greater than or equal to a predetermined level in a state in which the locking member is in the locked position.
15. The refrigerator according to claim 13, wherein the planetary gear unit is provided to rotate the carrier in the unlocked state by sequentially transferring the power output by the motor to the sun gear, the plurality of planetary gears, and the carrier, and to transfer the power output by the motor to the hinge in the locked state by sequentially transferring the power output by the motor to the sun gear, the plurality of planetary gears, and the internal gear.
16. The refrigerator according to claim 13, wherein, when the turning force is generated by the hinge, the planetary gear unit is provided to sequentially transfer the turning force to the internal gear, the plurality of planetary gears, and the carrier and not to transfer the turning force to the sun gear.
17. The refrigerator according to claim 13, further comprising: an auxiliary device to generate auxiliary power from the power output by the motor, for moving the door from being closed to being opened, wherein the auxiliary power is generated by the auxiliary device before the power output by the motor is transferred to the hinge.
18. The refrigerator according to claim 17, wherein, in the unlocked state, the power output by the motor is transferred to the auxiliary device via the carrier, the door which is closed is moved in an opening direction by the auxiliary power generated by the auxiliary device, and then the locking device is switched from the unlocked state to the locked state, thereby transferring the power to the hinge through the internal gear.
19. A refrigerator comprising: a door; a hinge connected to the door; a motor; at least one driving gear; a sun gear engaged with the motor via the driving gear; a planetary gear engaged with the sun gear; an internal gear engaged with the planetary gear and configured to transfer power generated by the motor to the hinge to move the hinge and thereby open or close the door; and a carrier having a locked state in which the carrier does not rotate and an unlocked state is which the carrier is rotatable, wherein the sun gear, the planetary gear, the internal gear and the carrier cooperate together so that when the sun gear is rotated by power of the motor with the carrier in the locked state, the rotation of the sun gear causes the planetary gear to rotate about a rotation axis, which causes the internal gear to rotate in a direction opposite to a direction of rotation of the sun gear, to thereby output the power of the motor to the internal gear to move the hinge, when the sun gear is rotated by power of the motor with the carrier the unlocked state, the rotation of the sun gear causes the planetary gear to revolve, without rotation of the internal gear, which causes the carrier to rotate in the direction of rotation of the sun gear, so that the power of the motor is thereby output to the carrier and not transferred to the internal gear, and when the hinge generates a turning force with the carrier in the locked state, the internal gear is rotated by the turning force, with the at least one driving gear preventing the sun gear from rotating, to cause the planetary gear to revolve, which causes the turning force to be transferred to the carrier and not to the motor, and, when the turning force transferred to the carrier causes a force greater than or equal to a specific level to be applied to the carrier, the carrier moves from the locked state to the unlocked state to cause the carrier to rotate.
20. A refrigerator according to claim 19, further comprising: an auxiliary device configured to, when the door is closed and the carrier rotates, move with rotation of the carrier to pressurize the door, and thereby provide an auxiliary force to assist in opening the door.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] These and/or other aspects of the disclosure will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
DETAILED DESCRIPTION
[0045] Hereinafter, a door driving system for use in a refrigerator in accordance with an embodiment of the present disclosure will be described with reference to the accompanying drawings.
[0046] As illustrated in
[0047] Door driving systems 100 for use in a refrigerator are configured to individually open or close the two doors D of the refrigerator R, and installed to be respectively accommodated in casings C provided on the two doors D.
[0048] In the present embodiment, the door driving systems 100 for use in a refrigerator are bisymmetrical. Thus, the door driving system 100, for use in a refrigerator, which is configured to open or close the right door D will be described with reference to
[0049] As illustrated in
[0050] First, a structure of the driving device 10 will be described. As illustrated in
[0051] The motor M is installed to be accommodated in the casing C on the door D. An output shaft of the motor M makes normal rotation or reverse rotation according to a control signal received from a controller (not shown).
[0052] In the present embodiment, the motor M is configured to open or close the door D according to a predetermined speed pattern on the basis of the control signal received from the controller. More specifically, the controller receives a position signal representing the position of the door D from an encoder E, and generates the control signal on the basis of the position signal.
[0053] The power transfer device 40 is arranged between the motor M and the hinge Z, includes a plurality of driving gears 45 rotated linked with the motor M and a missing-teeth gear 46 installed at the hinge Z, and is configured to transfer power of the motor M to the hinge of the door D only through rotation of the gears 45 and 46. Furthermore, in the present embodiment, one of the plurality of driving gears 45 may be a worm gear 47 (including a worm and a worm wheel) connected to the output shaft of the motor M.
[0054] The auxiliary device 30 applied to a door driving system for use in a refrigerator in accordance with an embodiment of the present disclosure will be described below.
[0055] The auxiliary device 30 generates auxiliary power for opening the door D. In the present embodiment, the auxiliary device 30 is installed to be accommodated in the casing C on the door D.
[0056] As illustrated in
[0057] The slide member 34 extends to be long and is configured to be slidable in a direction in which it extends. The auxiliary pressurizing member 32 is installed at one end part 341 of the slide member 34, and power is supplied to another end part 342 of the slide member 34 from the power transfer device 40.
[0058] The auxiliary pressurizing member 32 includes a passing-through member 322 installed to pass through a passing-through hole 31a formed in the end part 341 of the slide member 34. The auxiliary pressurizing member 32 may be installed in the slide member 34 by inserting the passing-through member 322 into the passing-through hole 31a.
[0059] The auxiliary pressurizing member 32 includes a collision part 321 which collides against the front surface of the housing H as the auxiliary pressurizing member 32 is rotated about the axis of rotation T2.
[0060] As illustrated in
[0061] A clutch device 101 applied to a door driving system for use in a refrigerator in accordance with an embodiment of the present disclosure will be described below.
[0062] As illustrated in
[0063] When the clutch device 101 is switched to the non-power transfer state Qx and thus the power of the motor M is not transferred to the hinge Z, the auxiliary device 30 generates auxiliary power to move the door D, which is at the closed position, in an opening direction.
[0064] As illustrated in
[0065] As illustrated in
[0066] Due to the above structure, when the sun gear 301 is rotated by power of the motor M, the plurality of planetary gears 302 are rotated on the axes thereof or revolve by the rotation of the sun gear 301. When the plurality of planetary gears 302 are rotated on the axes thereof, the internal gear 303 is rotated in a direction opposite to a direction of the rotation of the sun gear 301. When the plurality of planetary gears 302 revolve, the carrier 304 is rotated in the direction of the rotation of the sun gear 301.
[0067] More specifically, the carrier 304 is rotated linked with the rotation of the sun gear 301 in a state in which the internal gear 303 is fixed, and the internal gear 303 is rotated linked with the rotation of the sun gear 301 in a state in which the carrier 304 is fixed. That is, the power of the motor M applied to the sun gear 301 is output to the internal gear 303 or the carrier 304.
[0068] When one of the internal gear 303 and the carrier 304 is rotated in a state in which the sun gear 301 is fixed, the other is rotated since the sun gear 301 is fixed.
[0069] To explain the door driving system of the refrigerator differently, the refrigerator includes a planetary gear unit and at least one drive gear coupling the planetary gear to the motor, and the at least one drive gear and the planetary gear unit cooperate together to transfer the power output by the motor to the hinge to move the hinge and thereby open or close the door, without transferring a turning force generated by the hinge to the motor.
[0070] And at least one drive gear coupling the motor to the sun gear, when the hinge generates a turning force, the internal gear is rotated by the turning force with the at least one drive gear preventing the sun gear from rotating, which thereby causes the planetary gear to revolve, and thus the turning force is not transferred to the motor.
[0071] As illustrated in
[0072] More specifically, the locking device 400 includes dented parts 401 formed in an outer circumference surface of the carrier 304, a locking member 402 configured to be moved to advance or retreat between a locked position rp at which the locking member 402 is wedged in one of the dented parts 401 in the locked state Rx and a withdrawn position sp at which the locking member 402 is separated from the dented part 401 in the unlocked state Sx, and a pressurizing member 403 configured to pressurize the locking member 402 toward the locked position rp from the withdrawn position sp.
[0073] The dented parts 401 are provided on a plurality of points (two points in the present embodiment) on the outer circumference surface of the carrier 304 at regular intervals in a circumferential direction. In the present embodiment, the dented parts 401 are formed in an inwardly dented form in the outer circumference surface of the carrier 304.
[0074] As illustrated in
[0075] As illustrated in
[0076] That is, the rotation of the carrier 304 is not interfered with the locking member 402 when the locking member 402 is at the withdrawn position sp, and is limited by the locking member 402 when the locking member 402 is at the locked position rp. The locking member 402 in the present embodiment has a sphere shape but is not limited thereto.
[0077] The pressurizing member 403 is formed in the form of a spring having an elastic force or the like, and one end part thereof is fixed onto the casing C. The pressurizing member 403 in accordance with the present embodiment may apply an elastic force to the locking member 402 to overcome pressure applied by the pressurizing member 403 and to be moved from the locked position rp to the withdrawn position sp, when a force applied to the carrier 304 in a direction of rotation is greater than or equal to a predetermined level in a state in which the locking member 402 is at the locked position rp.
[0078] As described above, since the locking device 400 is provided, the carrier 304 is not rotated and the internal gear 303 is rotated in the locked state Rx in which the locking member 402 is at the locked position rp, and the internal gear 303 is not rotated and the carrier 304 is rotated in the unlocked state Sx in which the locking member 402 is at the withdrawn position sp.
[0079] In the present embodiment, as illustrated in
[0080] The power conversion device 70 in accordance with the present embodiment is a so-called latch mechanism, and includes rotation parts 72 (two rotation parts 72 in the present embodiment) installed on a bottom surface of the carrier 304 and rotated linked with the carrier 304, and a hook part 71 installed on the other end part 342 of the slide member 34 and selectively engaged with one of the rotation parts 72 according to a direction of rotation of the carrier 304.
[0081] More specifically, the carrier 304 is arranged adjacent to the other end part 342 of the slide member 34 and thus one of the rotation parts 72 rotated together with the carrier 304 pressurizes the hook part 71 when the carrier 304 is rotated in a forward direction due to normal rotation of the motor M. When one of the rotation parts 72 pressurizes the hook part 71, power acting in the direction of rotation of the carrier 304 is converted through the hook part 71 into power acting in the direction in which the slide member 34 slides and is then transferred to the slide member 34. Thus, the auxiliary pressurizing member 32 is rotated simultaneously with sliding of the slide member 34, the collision part 321 collides against the housing H, and then auxiliary power is applied to the door D. Accordingly, a magnetic force between the door D and the housing H may be overcome.
[0082] Furthermore, as described above, a latch mechanism is employed as the power conversion device 70 in accordance with the present embodiment. When the motor M makes reverse rotation to rotate the carrier 304 in a backward direction, the hook part 71 is away from a moving path of the rotation parts 72 and thus the rotation parts 72 are not coupled to the hook part 71. Accordingly, rotation of the carrier 304 is not interfered.
[0083] An operation of the door driving system 100 for use in a refrigerator in accordance with the present embodiment will be described below.
[0084] First, a case in which the door D which is at the closed position is moved in an opening direction will be described below.
[0085] First, when the motor M is driven by a control signal received from the controller, either the worm gear 47 which is an element of the driving gear 45 or the sun gear 301 is rotated. In this case, the locking member 402 is at the withdrawn position sp, the locking device 400 is in the unlocked state Sx, and the clutch device 101 is in the non-power transfer state Qx (see
[0086] In this state, when the sun gear 301 is rotated, the internal gear 303 is not rotated and the carrier 304 is rotated. Since the rotation parts 72 are rotated together with the carrier 304, one of the two rotation parts 72 comes in contact with the hook part 71 (see
[0087] After the magnetic force between the door D and the housing H is overcome, when the carrier 304 is continuously rotated and thus one of the dented parts 401 in the outer circumference surface of the carrier 304 reaches a position corresponding to the pressurizing member 403, the locking member 402 is wedged into one of the dented parts 401 due to pressure applied by the pressurizing member 403 and is thus moved from the withdrawn position sp to the locked position rp. Thus, the locking device 400 is switched from the unlocked state Sx to the locked state Rx and the clutch device 101 is switched from the non-power transfer state Qx to the power transfer state Px (see
[0088] When the locking device 400 is switched to the locked state Rx, the carrier 304 cannot be rotated. Thus, the carrier 304 is not rotated and the internal gear 303 is rotated by the rotation of the sun gear 301. Thus, the power of the motor M transferred to the sun gear 301 is output through the internal gear 303 and is then transferred to the hinge Z of the door D through the driving gears 45 or the missing-teeth gear 46 between the internal gear 303 and the hinge Z of the door D, thereby moving the door D in the opening direction.
[0089] Next, a case in which the door D which is in the opened state is moved in a closing direction will be described below.
[0090] First, when the motor M is driven by a control signal received from the controller, either the worm gear 47 which is an element of the driving gear 45 or the sun gear 301 is rotated. In this case, the locking member 402 is at the locked position rp, the locking device 400 is in the locked state Rx, and the clutch device 101 is in the non-power transfer state Qx (
[0091] In this state, the power of the motor M is transferred to the hinge Z of the door D through the driving gear 45 or the missing-teeth gear 46. Thus, the door D is moved in the closing direction and is finally moved to the closed position due to a magnetic force between the door D and the housing H. Since the internal gear 303 is locked in a state in which the door D is at the closed position, rotation of the sun gear 301 is transferred to the carrier 304. Furthermore, when the motor M is further instantaneously driven in the closing direction right after the door D is closed, the locking member 402 may overcome pressure applied by the pressurizing member 403 and thus be moved from the locked position rp to the withdrawn position sp. At the same time, the locking device 400 is switched from the locked state Rx to the unlocked state Sx.
[0092] Next, a case in which the door D is moved in the opening direction or the closing direction, i.e., a user tries to move the door D in a backward direction will be described below. In this case, the internal gear 303 is rotated in the backward direction while being linked with the door D, but the sun gear 301 is not rotated since the worm gear 47 is coupled to the output shaft of the motor M. Thus, the rotation of the internal gear 303 is transferred to the carrier 304, and the locking member 402 wedged into one of the dented parts 401 is moved from the locked position rp to the withdrawn position sp when a force which is greater than or equal to a predetermined level is applied to the carrier 304. Thus, the locking device 400 is switched from the locked state Rx to the unlocked state Sx and the clutch device 101 is switched from the power transfer state Px to the non-power transfer state Qx. Thus, the force applied to the door D by the user to move the door D in the backward direction is not transferred to the motor M. Accordingly, the motor M or these gears are prevented from being damaged.
[0093] Next, a case in which the door D is manually opened or closed will be described below.
[0094] When the door which is at the closed position is manually opened or closed, rotation of the internal gear 303 linked with the door D is transferred to the carrier 304 since the worm gear 47 is coupled to the output shaft of the motor M. In this case, the locking device 400 is in the unlocked state Sx, the clutch device 101 is in the non-power transfer state Qx, and thus the force applied to the door D by the user to move the door D is not transferred to the motor M. Accordingly, the user may easily move the door D.
[0095] In the door driving system 100 having the above structure for use in a refrigerator, the clutch device 101 is in the non-power transfer state Qx when the auxiliary device 30 generates auxiliary power and thus a magnetic force between the door D and the housing H in a state in which power of the motor M is not transferred to the hinge Z may be overcome. Thus, a torque needed to overcome the magnetic force between the door D and the housing H may be reduced.
[0096] Furthermore, the door driving system 100 for use in a refrigerator includes the planetary gear unit 300 serving as a speed reducer and may thus reduce the speed of rotation of the motor M through the gears of the planetary gear unit 300. Therefore, the number of spur gears to be arranged in a direction of a plane to reduce the speed of the rotation of the motor M may be reduced and thus the door driving system 100 for use in a refrigerator may be manufactured to be compact.
[0097] However, the present disclosure is not limited to the above embodiment.
[0098] In the present embodiment, when a force which is greater than or equal to a predetermined level is applied to a carrier, an elastic force of a pressurizing member is appropriately determined to move a locking member from a locked position to a withdrawn position but embodiments of the present disclosure are not limited thereto. Alternatively, the locking member may be moved using a torque limiter from the locked position to the withdrawn position.
[0099] In the present embodiment, two rotation parts are arranged on a rear surface of the carrier but embodiments of the present disclosure are not limited thereto. Alternatively, one or three or more rotation parts may be arranged on the rear surface of the carrier.
[0100] Furthermore, in the present embodiment, a missing-teeth gear having teeth only in some arch-shaped sections thereof is installed at a hinge but embodiments of the present disclosure are not limited thereto. Alternatively, a gear having teeth in entire round sections thereof may be installed at the hinge.
[0101] In addition, a door driving system for use in a refrigerator has been described above in the present embodiment but embodiments of the present disclosure are not limited thereto. The door driving system according to the present disclosure is applicable to various devices as well as refrigerators.
[0102] Although a few embodiments of the present disclosure have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the disclosure, the scope of which is defined in the claims and their equivalents.