GABLE ASSEMBLY FOR USE WITH A MODULAR WATERCRAFT LIFT COVER
20170284081 · 2017-10-05
Inventors
Cpc classification
B63B17/02
PERFORMING OPERATIONS; TRANSPORTING
E04B7/022
FIXED CONSTRUCTIONS
B63C3/00
PERFORMING OPERATIONS; TRANSPORTING
E04B1/34
FIXED CONSTRUCTIONS
E04B1/3205
FIXED CONSTRUCTIONS
International classification
E04B1/34
FIXED CONSTRUCTIONS
E04B1/343
FIXED CONSTRUCTIONS
E04B1/32
FIXED CONSTRUCTIONS
Abstract
A gable assembly is for use with a modular watercraft lift cover. The gable assembly covers the watercraft when the watercraft is secured to a mooring, the gable assembly having a truss-like configuration, the gable assembly being secured to the mooring, the gable assembly being supportable by only one cantilever, when the gable assembly extends beyond the mooring. The gable assembly has a robust, lightweight design that is compatible and adjustable for width, height and length as the boat owner modifies his existing boat or purchases a new boat, and that will protect the watercraft from the elements and will withstand even the severest of storms, undamaged as well as having the ability to be cantilevered. The gable assembly is easy for the user to assemble and adjust on square lake style boat lifts, and the typically non-square tidal lifts.
Claims
1. A gable assembly for use with a modular watercraft lift cover, said gable assembly for covering said watercraft when said watercraft is secured to a mooring, said gable assembly having a truss-like configuration, said gable assembly being supportable by at least one cantilever, said at least one cantilever bracing said gable assembly when said gable assembly is secured to said mooring, said gable assembly extends at least 10 feet beyond said mooring.
2. The modular watercraft lift cover of claim 1, wherein said gable assembly is supportable by a single cantilever.
3. The modular watercraft lift cover of claim 1, wherein said gable assembly disassembled prior to transport and reassembled after transport.
4. The modular watercraft lift cover of claim 1, wherein an upper member of said gable assembly is one or more linear members when disassembled from said gable assembly and becomes one or more arcuate members when disposed in said gable assembly under stress.
5. The modular watercraft lift cover of claim 1, wherein an upper member of said gable assembly is one or more linear members when disassembled from said gable assembly and is one or more linear members when disposed in said gable assembly.
6. The modular watercraft lift cover of claim 1, wherein an upper member of said gable assembly is a linear member when disassembled from said gable assembly and becomes a linear member when disposed in said gable assembly.
7. The modular watercraft lift cover of claim 1, wherein said gable assembly is securely engageable with a canopy, said canopy protecting said watercraft from sun and hurricane-level winds when said watercraft is secured to said mooring.
8. The modular watercraft lift cover of claim 1, further comprising said gable assembly including box frame support members, said box frame support members serving as closable containers for transporting other component parts of said gable assembly during transport, said box frame support members being structural components of said gable assembly.
9. A gable assembly for use with a modular watercraft lift cover, said gable assembly for covering said watercraft when said watercraft is secured to a mooring, said gable assembly having a truss-like configuration, said gable assembly being secured to said mooring; whereby said gable assembly is supportable by only one cantilever, when said gable assembly extends at least 10 feet beyond said mooring.
10. The modular watercraft lift cover of claim 1, wherein said gable assembly is securely engageable with a canopy, said canopy protecting said watercraft from sun and hurricane-level winds when said watercraft is secured to said mooring.
11. A gable assembly for use with a modular watercraft lift cover, said gable assembly for covering said watercraft when said watercraft is secured to a mooring, said gable assembly having a truss-like configuration, said gable assembly being supportable by only one cantilever, said only one cantilever bracing said gable assembly when said gable assembly is secured to said mooring, said gable assembly extends beyond said mooring.
12. The modular watercraft lift cover of claim 11, wherein said gable assembly extends beyond at least 10 feet said mooring.
13. The modular watercraft lift cover of claim 11, wherein said gable assembly extends at least 10 but not more than 20 feet beyond said mooring.
14. The modular watercraft lift cover of claim 11, wherein said gable assembly is disassembled prior to transport and reassembled after transport.
15. The modular watercraft lift cover of claim 11, wherein an upper member of said gable assembly is one or more linear members when disassembled from said gable assembly and becomes one or more arcuate members when disposed in said gable assembly under stress.
16. The modular watercraft lift cover of claim 11, wherein an upper member of said gable assembly is one or more linear members when disassembled from said gable assembly and is one or more linear members when disposed in said gable assembly.
17. The modular watercraft lift cover of claim 11, wherein an upper member of said gable assembly is a linear member when disassembled from said gable assembly and becomes a linear member when disposed in said gable assembly.
18. The modular watercraft lift cover of claim 11, wherein said a canopy is attachable to said gable assembly.
19. The modular watercraft lift cover of claim 11, further comprising said gable assembly including box frame support members, said box frame support members serving as closable containers for transporting other component parts of said gable assembly during transport.
20. The modular watercraft lift cover of claim 11, wherein said gable assembly is securely engageable with a canopy, said canopy protecting said watercraft from sun and hurricane-level winds when said watercraft is secured to said mooring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DECRIPTION OF THE PREFERRED EMBODIMENTS
[0074] Referring now to the drawings,
[0075] The gable assembly [10] includes a plurality of end peak fittings [14] and internal peak fittings [15], as further depicted in
[0076] The gable assembly [10] includes box frame support members [30]. The box frame support members [30] serve as closable containers for transporting other component parts of the gable assembly [10] during transport. The box frame support members [30] are structural components in the gable assembly [10].
[0077] In one preferred embodiment, an upper member of the gable assembly of the present invention [10] is one or more linear members when disassembled from the gable assembly and is one or more linear members when disposed in the gable assembly [10] (see
[0078] In another preferred embodiment, an upper member of the gable assembly of the present invention [10A] is a linear member when disassembled from the gable assembly and is a linear member when disposed in the gable assembly [10A] (see
[0079] In yet another preferred embodiment, an upper member of the gable assembly of the present invention [10B] is one or more arcuate members when disassembled from the gable assembly and becomes one or more arcuate members when disposed in the gable assembly [10B] (see
[0080] As depicted in
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[0083] In cantilevered applications, the beam is affixed on one end with the other end protruding outwardly. This type of construction is commonly found as an architectural feature in buildings as well as being commonly used in bridge applications. When subjected to a load, the load is transferred down the beam to the point where beam is supported during the moment of force and shear stress. This type of construction enables no external bracing in overhanging structures.
[0084] Cantilevers are good for use in applications for wide spans while not requiring a large number of support members. For example, by using the cantilever design in bride construction, a bridge may span a wide area with a minimum number of supports needed as well as enabling the supports to be further apart, saving in construction costs, as well as easing the construction of the span. In the present application, cantilevering the box frame support members [30] enables for the gable assembly of the present invention to be used in applications where there piles [50] are not spaced properly to enable for the boat lift cover to be correctly mounted so as to cover the given boat or water craft. Also, if there is an instance of not having enough piles [50] necessary for the primary embodiment, the box frame support members may be cantilevered instead. This will also have the effect of enabling for a greater number of lengths of boat to be stored in boat slips which may be meant for shorter craft.
[0085] During construction, the gable assembly of the present invention [10A and 10B] can be temporarily cantilevered until assembly is completely. Frequently, during constructions projects, the cantilever is used temporarily, such as when a bridge span is being constructed between supports.
[0086] In other applications, the cantilever is deployed for overhangs, such as in buildings in which the floors are cantilevered so as to provide space for pedestrians to walk at the street level, as well as having the added benefit of providing protection from rain and sun.
[0087] The plurality of box frame support members [30] are preferably two parallel members, although other configurations are also envisioned. Preferably, the box frame support members [30] are essentially parallel to the peak fitting connector tube [17]. The peak fittings [14 and 15], the peak fitting connector tube [17], tubes [18], and additional connectors and fasteners (not shown) can be stored inside the plurality of box frame support members [30] prior to assembly and during shipping. The box frame support members [30] can be of any shape, i.e. round, oval, hexagonal, triangular or of any shape which is required for a given application as required. The tubing [18] can be straight or pre-curved, with even the pre-curved tubing [18] being storable in the box tubing [30]. The tubes [18] may be pre-curved, or straight, while still fitting into the box frame support members [30] for storage and/or transport.
[0088] Tubes [18] are used as needed to attach the peak fitting connector tube [17] to the box frame support members [30] and to lay a foundation for the canopy [16]. The tubes [18] securely attach the peak fittings [14 and 15] and the peak fitting connector tube [17] to the box frame support members [30].
[0089] The canopy [16] covers the gable assembly [13] protecting the watercraft from the sun and rain. The canopy [16] is securely affixed to the gable assembly [13]. The canopy [16] can be of any fabric type material which has sufficient wind- and ultraviolet- (UV) resistant properties, with the preferred embodiment being vinyl for its durability and ease of maintenance.
[0090] The adjustable support structure [20] enables elevation and lowering of portions of the gable assembly [13] of the present invention [10A]. The adjustable support structure [20] is compatible with a wide variety of modular boat lift covers, and can be mounted on any type of boat lift.
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[0093] The curved gable assembly [70] includes a plurality of end peak fittings [14] and internal peak fittings [15], as further depicted in
[0094] The plurality of peak fittings [14 and 15] are positioned on the curved gable assembly [70], the peak fittings being connected by at least one peak fitting connector tube [17].
[0095] The plurality of box frame support members [30] are preferably two parallel members, although other configurations are also envisioned. Preferably, the box frame support members [30] are essentially parallel to the peak fitting connector tube [17]. The peak fittings [14 and 15], the peak fitting connector tube [17], bowed tubes [62], and additional connectors and fasteners (not shown) can be stored inside the plurality of box frame support members [30] during shipping.
[0096] The bowed tubes [62] are used as needed to attach the peak fitting connector tube [17] to the box frame support members [30] and to lay a foundation for the canopy [16]. The bowed tubes [62] securely attach the peak fittings [14 and 15] and the peak fitting connector tube [17] to the box frame support members [30] using pipes [60] attached to the box frame support members [30].
[0097] An advantage of the curved gable assembly [70] is that it enables the creation of a canopy overhang on either side of the gable assembly of the present invention [10B]. This enables additional protection of the watercraft from sun and rain and provides additional support during storms and high winds.
[0098] The canopy overhang comprises a canopy anchor support bar [58] which is preferably parallel to the box frame support members [30] and the peak fitting connector tube [17]. The canopy anchor support bar is connected to the box frame support member [30] using a plurality of end canopy overhang fittings [55] and internal canopy overhang fittings [56], which are further depicted in
[0099] The canopy overhang can be adjusted to suit the user's needs. For example, if the gable assembly of the present invention [10] is installed in an east-west orientation, there will be more exposure to the sun throughout the day on the southern side of the watercraft. The canopy overhang can be installed such that the side facing south is longer, thus providing more protection from the sun.
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[0103] The preferred embodiment of the beam bracket [25] of the modular boat lift cover [13A or 13B] is depicted in
[0104] In one preferred embodiment, the modular boat lift cover [13A and 13B] features a top drive shaft used to raise and lower the boat. Box risers (not shown) may be used to provide raised attachment points for the beam brackets [25]. A box lift riser is attached to the boat lift frame on both sides of the drive shaft along the longitudinal axis. This enables normal functioning of the drive shaft with no interference from the beam brackets [25].
[0105] The preferred embodiment of the support column [28] is depicted in
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[0109] The cantilever cover [16] is deployed with the gable assembly of the present invention [10A and 10B] for use in covering and protecting a boat moored at a dock or slip, as the cover support and actuating mechanism may be secured to the side of the dock to extend over the boat to the open water side of the slip. It will also be seen that the cantilever cover may be used in other environments, e.g., as a patio cover, carport cover, etc., without a supporting structure opposite the laterally disposed actuating mechanism.
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[0111] The gable assembly of the present invention [10A and 10B] will be used on any boat lift and will replace the complicated current manufacturing process, complicated design, costly training of the sales force and installation teams, and will be stronger and last longer for the customer. This new design is a boat lift cover or canopy that is adjustable for width, height, length and placement on almost any boat lift.
[0112] The gable assembly of the present invention [10A and 10B], preferably includes two 3 inch×6 inch aluminum box frame support members [30] with stainless steel connection bolts covered with a unique vinyl cover. The box frame support members [30], including but not limited to standard square, rectangular, rhomboidal, trapezoidal, or other polygonal-shaped cross sectional shaped tubing, with either pointed or rounded edges, to round or oval cross sectional shaped tubing, being either regular or irregular in shape, the box frame support members having sufficient bulk to store members of the gable assembly during storage or transport. This design has many fewer parts than current designs and will establish a new standard of strength and flexible and scalable design at a much lower cost. Significant cost savings will also be achieved with the tubes [18] fitting into the 3 inch×6 inch box frame support members [30]. In addition, customers will see a significant reduction in installation and service costs. This is only possible because of the simplicity in design and packaging. Also, there is a box frame end cap [49] which is included which covers the open end of the box frame support members [30] in order to prevent birds and other animals from taking up residence in the box frame support members [30].
[0113] Some of the many novel features of the gable assembly of the present invention [10] include that the modular boat lift cover [10A and 10B] is compatible with and will mount or fit on almost any boat lift, it is adjustable for the width, height and length of most any watercraft. Also, the tubes [18] and multiple gable components will fit into the box frame support members [30] for high density packaging, protecting the gable assembly [10] components, insuring that the kit is complete (no parts are missing), ease of assembly and significant cost savings both in the manufacturing process as well as the installation process. The gable assembly of the present invention [10] is also designed to survive wind speeds of greater than 150 miles per hour, or those found in a Category 5 hurricane. However, the vinyl cover must be and is easily removable by the gable assembly [10] of the present invention owner in event of a hurricane or other high winds.
[0114] Also, the gable assembly of the present invention [10A and 10B] is designed to withstand winds of up to 180 miles per hour. The structural framing members have been designed in accordance with Florida Building Code Section 3105—Awnings and Canopies—specifically Section 3105.4.2.1 parts 1, 2 and 3, based on a rational analysis using Category 1 hurricane winds and exposure “D” corrosion. The design condition basis is a minimum wind gust velocity of 116 miles per hour (for 3 seconds) when the cover has been removed, and an ultimate sustained wind speed of 150 miles per hour. In the event of a hurricane, the owner will be able to quickly and easily remove the canopy [16].
[0115] All of the components of the gable assembly [10] will fit into the channel of one of the 3″×6″ aluminum box frame support members [30], thereby improving quality control and packaging for the manufacturer, as well as giving the customer peace of mind knowing that everything will be in place without having multiple packages to deal with.
[0116] The preferred embodiment of the gable assembly of the present invention [10A and 10B] uses aluminum construction in all materials to make the apparatus lighter and easier to use as well as corrosion resistant. However, other lightweight materials may also be used that are corrosion resistant and provide the unit with the necessary strength.
[0117] Accordingly, it will thus be seen from the foregoing description that the gable assembly of the present invention [10 and 10B] along with the accompanying drawings provides a new and useful modular gable assembly that is expandable and readily modifiable to adapt to changes in the watercraft. In addition, the gable assembly of the present invention [10 and 10B] can be deployed with a different watercraft having desired advantages and characteristics, enabling the owner of the watercraft to deploy the gable assembly of the present invention [10 and 10B] as a building block to accommodate other watercraft that he or she may subsequently acquire.
[0118] Throughout this application, various Patents and Applications are referenced by number and inventor. The disclosures of these documents in their entireties are hereby incorporated by reference into this specification in order to more fully describe the state of the art to which this invention pertains.
[0119] It is evident that many alternatives, modifications, and variations of the gable assembly of the present invention will be apparent to those skilled in the art in light of the disclosure herein. For example, the system can be used for all types of boat lifts as well as other applications, such as a portable event tent. It is intended that the metes and bounds of the present invention be determined by the appended claims rather than by the language of the above specification, and that all such alternatives, modifications, and variations which form a conjointly cooperative equivalent are intended to be included within the spirit and scope of these claims.
PARTS LIST
[0120] 10. Gable Assembly—First Embodiment
[0121] 10A. Gable Assembly—Second Embodiment
[0122] 10B. Gable Assembly—Third Embodiment
[0123] 10C. Gable Assembly—Fourth Embodiment
[0124] 12. Deck Assembly
[0125] 13A. Modular Boat Lift Cover (with linear tubes)
[0126] 13B. Modular Boat Lift Cover (with linear tubes that become arcuate when stressed)
[0127] 14. End Peak Fitting
[0128] 15. Internal Peak Fitting
[0129] 16. Canopy
[0130] 17. Peak Fitting Connector Tube
[0131] 18. Tube
[0132] 20. Adjustable Support Structure
[0133] 25. Beam Bracket
[0134] 27. Fastener Hole
[0135] 28. Support Column
[0136] 29. Clevis Pin
[0137] 30. Box Frame Support Member
[0138] 32. Cantilever
[0139] 33. Upper Bracket
[0140] 34. Variable Centered Bracket
[0141] 37. Pipe Fitting
[0142] 40A. Curved Gable Assembly
[0143] 40B. Curved Gable Assembly
[0144] 41. Bolt
[0145] 42. Beam Clamp
[0146] 44. I-Beam
[0147] 45. U-Bolt
[0148] 47. Knob
[0149] 48. Elastic Cords
[0150] 49. Box Frame End Cap
[0151] 50. Piling
[0152] 52. Splice
[0153] 55. End Canopy Overhang Fitting
[0154] 56. Internal Canopy Overhang Fitting
[0155] 58. Canopy Anchor Support Bar
[0156] 60. Pipe
[0157] 62. Bowed Tube