Portable Charger Device, Contactless Charger System for Electric Work Vehicle and Electric Grass Mower Machine
20170282733 · 2017-10-05
Inventors
Cpc classification
B60L53/38
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/11
PERFORMING OPERATIONS; TRANSPORTING
B60L2220/42
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A portable charger device 200 includes a charger device side battery 3, a first charging control section 31 for non-quick charging of the charger device side battery 3 by power supply from an external power source 8, and a second charging control section 32 for quick charging of a vehicle side battery 4 mounted on an electric vehicle 100 by power supply from the charger device side battery 3.
Claims
1. A portable charger device for charging a vehicle side battery mounted on an electric vehicle, device comprising: a charger device side battery; a first charging control section for non-quick charging of the charger device side battery by power supply from an external power source; and a second charging control section for quick charging of the vehicle side battery by power supply from the charger device side battery.
2. The portable charger device according to claim 1, wherein the portable charger device includes a wheeled frame.
3. The portable charger device according to claim 2, wherein the wheeled frame comprises a towed vehicle body that can be towed by the electric vehicle.
4. The portable charter device according to claim 1, wherein there are provided a solar cell unit and a third charging control section for charging the charger device side battery by power supply from the solar cell unit.
5. The portable charger device according to claim 1, wherein the first charging control section employs a commercial AC power source as the external power source.
6. The portable charger device according to claim 1, wherein the first charging control section employs a car 12V battery as the external power source.
7. A contactless charger system for an electric work vehicle, comprising: a primary coil unit including a coil power supply circuit section and a primary coil disposed upwardly of the coil power supply circuit section, the primary coil unit being disposed on a ground surface; a battery pack disposed at a rear portion of a vehicle body frame and between a pair of left and right rear wheels; a secondary coil to be electromagnetically coupled with the primary coil; a charging circuit section for rectifying power from the secondary coil and then supplying the rectified power to the battery pack; and a coil supporting member configured to dispose the secondary coil at a lower portion of the battery pack.
8. The contactless charger system according to claim 7, wherein the charging circuit section is attached to an upper portion of the battery pack.
9. The contactless charger system according to claim 7, wherein at a rear side lower portion of the battery pack, a recess is formed, and the secondary coil is disposed in the recess.
10. The contactless charger system according to claim 7, wherein the primary coil unit includes a lift mechanism for lifting the primary coil up/down.
11. An electric grass mower machine including the contactless charger system according to claim 7, wherein: a mower unit is suspended from a front portion of the vehicle body frame to be liftable up/down; and an electric motor unit for driving the rear wheels by power supplied from the battery pack via the motor power supply circuit section is disposed between the rear wheels and forwardly of an axis of the rear wheels.
12. The electric grass mower machine according to claim 11, wherein: the electric motor unit comprises a left motor for driving one rear wheel via a left transmission and a right motor for driving the other rear wheel via a right transmission; and the left motor and the left transmission are disposed between the one rear wheel and the battery pack.
13. The electric grass mower machine according to claim 11, wherein a lower face of the mower unit when located at the maximum upper position is set to be lower than a lower face of the secondary coil.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0042]
EMBODIMENTS
First Embodiment
[0043] Next, with reference to the accompanying drawings, there will be explained an embodiment of a portable charger device for charging a vehicle side battery mounted on an electric vehicle according to the present invention. As shown in
[0044] As schematically shown in
[0045] At the center portion of the vehicle body 10, there are mounted a left motor 52 for driving the left rear wheel 12 and a right motor 53 for driving the right rear wheel 12. The left motor 52 and the right motor 53 use the vehicle side battery 4 as a power source therefor and are driven and controlled in variable speeds independently of each other. With this, a straight forward traveling is created by driving both of the left and right rear wheels 12 at a same speed or substantially same speeds in the forward direction. Further, by differing the speeds of the left and right rear wheels 12 from each other, the vehicle body 10 can be steered in a desired direction. For instance, by driving either one of the left and right rear wheels 12 at a low speed near a zero speed and driving the other rear wheel 12 at a higher speed to the forward side or reverse side, a small turn is made possible. Furthermore, by driving the left and right rear wheels 12 in opposite directions to each other, the vehicle body 10 can make a spin turn about a pivot at the substantial center of the left and right rear wheels 12. The left and right pair of front wheels 11 are comprised of caster wheels, so that their directions can be freely changed about a vertical axis. Thu, in accordance with the direction of traveling by the rear wheels 12, the directions will be corrected.
[0046] Speed changing operations for the left motor 52 and the right motor 53 are effected by a left operational lever 61 and a right operational lever 62 which are disposed on opposed sides of the driver's seat 16 shown in
[0047] As schematically shown in
[0048] The second charging control section 32 converts electric power supplied from the charger device side battery 3 into a power suitable for charging the vehicle side battery 4 and transfers such power to the battery 4. This charging of the vehicle side battery 4 by the second charging control section 32 is effected as quick charging. To this end, the second charging control section 32 includes a DCDC converter for covering the power supplied from the charger device side battery 3 to a higher voltage. This charging of the vehicle side battery 4 by the second charging control section 32 is effected as quick charging. When a power cable 41 is connected to respective connectors of the grass mower machine 100 and the portable charger device 200, the charger device side battery 3 and the vehicle side battery 4 are connected to be able to power transfer therebetween.
[0049] The second charging control section 32 boosts the voltage for quick charging the vehicle side battery 4. In contrast, the first charging control section 31 does not boost the voltage for non-quick (normal) charging the vehicle side battery 4. For this reason, the first charging control section 31 does not require such DCDC converter for conversion to high voltage, like the DCDC converter provided in the second charging control section 32.
[0050] The third charging control section 33, though provided only as an optional function, effects charging of the charger device battery 3 with utilizing of power supply from the solar cell unit 7 provided in the portable charger device 200. By effecting charging by the solar cell unit 7 while the grass mower machine 100 is engaged in a grass mowing work, effective energy utilization is realized.
[0051] The charger device side battery 3 and the vehicle side battery 4 respectively include additionally a battery control section 30 and a battery control section 40 that includes a switch for shutting off power supply for emergency at the time of charging or discharging, and so on. These battery control sections 30 and 40 have a well-known arrangement, so explanation thereof will be omitted herein.
[0052] As shown in
[0053] The charged power capacity of the charger device side battery 3 need not exceed the charged power capacity of the vehicle side battery 4, since the charger device side battery 3 is an auxiliary battery which is used mainly for emergency. Notwithstanding, it still will be advantageous if the charged power capacity of the charger device side battery 3 is about a half of that of the vehicle side battery 4, in order to minimize possibility of unintended interruption of a grass mowing work by the grass mower machine 100.
Alternative Embodiments of First Embodiment
[0054] (1) In the discussion of the foregoing embodiment, it was described that the first charging control section 31 and the second charging control section 32 are provided as separate entities. Instead, these can be commonalized at least partially. Further, in case the third charging control section 33 is to be provided, the first charging control section 31, the second charging control section 32 and this third charging control section 33 can be commonalized at least partially.
[0055] (2) In the foregoing embodiment, as an example of the electric vehicle, an electric grass mower machine which is an electric work vehicle was cited. Instead, the present invention is applicable also to an agricultural work machine or a vehicle such as a rice planter, a combine harvester or a tractor or a civil engineering machine or vehicle such as a backhoe, a bucket loader, etc. or even to an electric passenger car.
[0056] (3) The present invention is applicable to a portable charger device configured to charge a vehicle side battery mounted on an electric vehicle.
Second Embodiment
[0057] Next, with reference to
[0058] This electric work vehicle includes a vehicle body frame 120 including a left frame 121 and a right frame 122 that extend in the vehicle body front-rear direction and spaced apart from each other in the vehicle body transverse direction, and at least one cross beam 123 interconnecting the left frame 121 and the right frame 122. A left front wheel 111L and a right front wheel 111R that together constitute a front wheel unit 111 are disposed at front portions of the vehicle body frame 120. A left rear wheel 121L and a right rear wheel 121R that together constitute a rear wheel unit 112 are disposed on more rear side than the center of the vehicle body frame 120. In the following discussion, when no particular distinction therebetween is needed, the left front wheel 111L and the right front wheels 111R will be generically referred to by the language the “front wheel unit 111”. And, the left rear wheel 112L and the right rear wheel 112R will be generically referred to by the language “rear wheel unit 112”. A rear wheel axis Pr extends in the vehicle body transverse direction.
[0059] A battery pack 106 is disposed between the left frame 121 and the right frame 122 and in a rear half region of the vehicle body frame 120. As seen in its side view, the front end portion of the battery pack 106 is located more forwardly than the rear wheel axis Pr and substantially adjacent the front end of the rear wheel unit 112. The rear end of the battery pack 106 is located substantially at the rear end of the vehicle body frame 120. As may be apparent from
[0060] The electric motor unit 104 that drives the rear wheel unit 112 constituting the rear wheels consists of a left motor 104L that transmits its rotational power to the left rear wheel 112L and a right motor 104R that transmits its rotational power to the right rear wheel 112R. As shown in
[0061] A contactless charger system for charging the battery pack 106 in a contactless manner consists essentially of a primary coil unit 108 which is disposed on a ground surface and a secondary coil unit 107 which is to be mounted to the electric work vehicle. In the example shown in
[0062] As shown in
[0063] The communication control section 183 of the coil power supply circuit section 181 and the communication control section 173 of the charging control circuit 171 can communicate with each other via wireless communication. At the time of charging of the battery pack 106, charging information is communicated, so that the coil power supply circuit section 181 and the charging circuit section 171 are controlled. The coil power supply circuit section 181 and/or the charging circuit section 171 include(s) a reporting device(s) (a buzzer 191 or a lamp 192, etc., see
[0064] Incidentally, the battery pack 106 is connected to a powered drive unit 105 as its output destination. The powered drive unit 105 includes a motor control section 150 and an inverter 151, so that a motor driving signal outputted from the inverter 151 based on a control signal from the motor control circuit 150 is transmitted to the left motor 104L and the right motor 104R.
[0065] Next, with reference to the accompanying drawings, a specific embodiment of the electric work vehicle will be explained.
[0066] As shown in
[0067] As shown in
[0068] The left transmission 130L comprises a gear transmission mechanism and extends forwardly in the vehicle body front-rear direction perpendicularly to the rear axis Pr which is also a center axis of the left rear axle case 131L. The left transmission 130L and the left rear axle case 131L are formed integral with each other, with the left motor 104L being connected to an input portion of the left transmission 130L. Similarly, the right transmission 130R comprises a gear transmission mechanism and extends forwardly in the vehicle body front-rear direction perpendicularly to the rear axis Pr which is also a center axis of the right rear axle case 131R. The right transmission 130R and the right rear axle case 131R are formed integral with each other, with the right motor 104R being connected to an input portion of the right transmission 130R.
[0069] Change speed operations of the left motor 104L and the right motor 104R are effected by a pair of left and right speed changer levers 118 (see
[0070] As shown in
[0071] The rear case portion 162 is vertically offset relative to the front case portion 161. With this arrangement, the battery case 160 comprises a stepped cubic shape having a level difference between the front case portion 161 and the rear case portion 162.
[0072] As shown in
[0073] The first space S1 accommodates an electrical unit 168. The second space S2 and the third space S3 respectively accommodate a battery module 106A having identical specifications. Inside this battery module 106A, many battery cells 106a are accommodated.
[0074] The first space S1 accommodates the electrical unit 168 comprised of a relay, a fuse, etc. provided in electric wires for connecting the battery module 106A to the outside. To the vertical partitioning wall 164, there is attached a circulator fan 169 for sucking air of the first space S1 and feeding this air to the third space S3. The electric line of the circulator fan 169 is incorporated in the electrical unit 168. Inside the battery case 160, there is formed a circulation air passage (represented by arrows in
[0075] As shown in
[0076] The primary coil unit 108 is moved such that its primary coil 180 is located directly under the secondary coil 170. In the course of this, its position adjustment in the vehicle body transverse direction is effected by a movement of the primary coil unit 108 and it position adjustment in the vehicle body front-rear direction is effected by a creeping speed forward traveling of the grass mower machine. To the coil supporting member 179, there are attached the buzzer 191 and the lamp 192 as reporting devices that report when the primary coil 180 and the secondary coil 170 reach appropriate positional relation with each other (when appropriate electric power is transferred). Similar reporting devices can be provided in the primary coil unit 108 also if desired. Further, it is also possible to arrange such that a lamp of the control panel acts also as such reporting device for the positional alignment between the primary coil 180 and the secondary coil 170 by steering of the grass mower machine.
Alternative Embodiments of Second Embodiment
[0077] (1) In the foregoing embodiment, the primary coil unit 108 includes the primary coil 180 and the coil power supply circuit section 181 in two levels. Instead, these may be disposed side by side.
[0078] (2) In the foregoing embodiment, the primary coil unit 107 mounts the secondary coil 170 and the charging circuit section 171 separately at upper and lower portions of the battery pack 106. Instead, these may be integrated to each other and disposed at a lower portion of the battery pack 106.
[0079] (3) In the foregoing embodiment, an electric grass mower machine was cited as an example of an electric work vehicle including the contactless charger system of the present invention. Instead, the invention is applicable also to an agricultural work machine such as a rice planter, a combine harvester, a tractor, etc. or to a civil engineering machine such as a backhoe, a bucket loader, etc.
[0080] (4) The contactless charger system of the present invention is applicable to an electric work vehicle having a rechargeable battery pack. The electric grass mower machine of the present invention is applicable to an electric grass mower machine employing the contactless charger system.