ADJUSTABLE BOLSTER SWING LEGS FOR MOUNTING AND ALIGNING AND REORIENTING CRAWLERS FOR SLIPFORM PAVING MACHINES
20170282983 · 2017-10-05
Assignee
Inventors
- Ronald M. Guntert, Jr. (Stockton, CA, US)
- Gerald L. Dahlinger (Ripon, CA, US)
- Richard Wood Francis (Stockton, CA, US)
- Randy Smith (McHenry, IL, US)
Cpc classification
B62D11/20
PERFORMING OPERATIONS; TRANSPORTING
E01C23/04
FIXED CONSTRUCTIONS
E01C19/4853
FIXED CONSTRUCTIONS
B62D7/06
PERFORMING OPERATIONS; TRANSPORTING
B62D55/065
PERFORMING OPERATIONS; TRANSPORTING
B62D11/003
PERFORMING OPERATIONS; TRANSPORTING
E01C19/002
FIXED CONSTRUCTIONS
E01C19/48
FIXED CONSTRUCTIONS
E01C19/42
FIXED CONSTRUCTIONS
International classification
B62D55/084
PERFORMING OPERATIONS; TRANSPORTING
B62D55/065
PERFORMING OPERATIONS; TRANSPORTING
E01C19/42
FIXED CONSTRUCTIONS
E01C19/48
FIXED CONSTRUCTIONS
Abstract
A paving machine for spreading, leveling and finishing concrete having a main frame, center module, bolsters laterally movably, and a crawler track associated with respective aft and forward ends of the bolsters. A bolster swing leg for each crawler track supports an upright jacking column. A worm gear drive permits rotational movements of the crawler track and the jacking column. A hinge bracket is interposed between each swing leg and a surface of the bolsters to enable pivotal movements of the swing leg. A length-adjustable holder engages the pivot pin on the hinge bracket and pivotally engages the swing leg. The holder permits pivotal motions of the swing leg in its length-adjustable configuration and prevents substantially any motion of the swing leg in its fixed-length configuration. A feedback loop cooperates with transducers keeping the crawler tracks position. The paving machine can be reconfigured into a narrowed transport configuration.
Claims
1. (canceled)
2. A paving machine configured to move in a paving direction for laying concrete into a molded form, having a generally upwardly exposed concrete surface and terminating in lateral concrete sides, the paving machine comprising: a center module having a forward end, an aft end, and lateral sides; a forward bolster connected to the forward end of the center module; an aft bolster connected to the aft end of the center module; a first crawler track and a second crawler track mechanically coupled to the forward bolster and a third crawler track mechanically coupled to the aft bolster; the forward bolster having a first swing leg, an upright first jacking column secured to the first swing leg, and a rotary connection between the first jacking column and the first crawler track permitting relative rotational movements of the first crawler track and the first jacking column about an upright axis; and a first power drive between the first jacking column and the first crawler track of the first swing leg, configured for translating relative rotational movements between the first jacking column and the first crawler track.
3. A paving machine according to claim 2 further comprising: a hinge bracket interposed between the first swing leg and an associated surface of the forward bolster; an upright pivot shaft that engages the first swing leg that permits pivotal movements of the first swing leg relative to the hinge bracket about an upright axis in a substantially horizontal plane, the hinge bracket including a pivot connection point that is laterally spaced from the pivot shaft; and a hydraulic actuator mounted on the hinge bracket, arranged to control the pivoting of the first swing leg relative to the center module.
4. A paving machine according to claim 3 further comprising: a first angular position transducer between the first jacking column and first crawler track, emitting a first position signal which is indicative of an angular orientation of the first crawler track relative to the first jacking column; a second angular position transducer between the first swing leg and the hinge bracket, emitting a second signal which is indicative of the angular orientation of the first swing leg relative to the hinge bracket; and a processor receiving the first signal and second signal and emitting a control signal for activating the first power drive and thereby rotationally moving the first crawler track relative to the first jacking column for keeping the first crawler track oriented in the paving direction in response to changes of the first signal caused by pivotal motions of the first swing leg about the pivot shaft.
5. A paving machine according to claim 2 wherein the first power drive further comprises a first helical worm gear drive and a second helical worm gear drive, diametrically opposed, wherein the first and second helical worm gear drives engage and drive a ring gear disposed between them.
6. A paving machine according to claim 4, wherein the first power drive further comprises a slew gear drive, configured to receive the control signal and maintain the first crawler track in the paving direction.
7. A paving machine according to claim 4 including a feedback for maintaining an orientation for each of the first, second, and third crawler tracks at predetermined positions independently of angular inclinations of the first, second, and third crawler tracks relative to either the forward or aft bolsters.
8. A paving machine according to claim 7 including a feedback loop operatively coupled to the first swing leg and the first crawler track for angularly repositioning the first crawler track relative to the first swing leg in response to angular motions of the first swing leg about the pivot connection, thereby keeping the first crawler track oriented in a travel direction.
9. A paving machine according to claim 2, wherein the forward bolster is mechanically coupled to a laterally telescoping leg, configured to extend from the center module in a direction perpendicular to the forward end, wherein the second crawler track is mechanically coupled to the laterally telescoping leg via an upright second jacking column, and further comprising: an angular position transducer between the second jacking column and second crawler track, emitting a first position signal which is indicative of an angular orientation of the second crawler track relative to the second jacking column; a linear position transducer between the laterally telescoping leg and the forward bolster, emitting a second signal which is indicative of the position of the laterally telescoping leg relative to the center module; and a processor receiving the first signal and second signal and emitting a control signal for maintaining the first crawler track and the second crawler track as oriented in the paving direction in response to changes of the first signal caused by motions of either the first swing leg or the laterally telescoping leg relative to the center module.
10. A paving machine according to claim 2, wherein the forward bolster is mechanically coupled to a second swing leg, an upright second jacking column secured to the second swing leg, and a rotary connection between the second jacking column and the second crawler track permitting relative rotational movements of the second crawler track and the second jacking column about an upright axis, and wherein the second swing leg further includes a second power drive between the second jacking column and the second crawler track, configured for translating relative rotational movements between the second jacking column and the second crawler track.
11. A paving machine according to claim 10 further comprising: a hinge bracket interposed between the second swing leg and an associated surface of the forward bolster; an upright pivot shaft that engages the second swing leg that permits pivotal movements of the second swing leg relative to the hinge bracket about an upright axis in a substantially horizontal plane, the hinge bracket including a pivot connection point that is laterally spaced from the pivot shaft; and a hydraulic actuator mounted on the hinge bracket, arranged to control the pivoting of the second swing leg relative to the center module.
12. A paving machine according to claim 11 further comprising: a first angular position transducer between the second jacking column and the second crawler track, emitting a first position signal which is indicative of an angular orientation of the second crawler track relative to the second jacking column; a second angular position transducer between the second swing leg and the hinge bracket, emitting a second signal which is indicative of the angular orientation of the second swing leg relative to the hinge bracket; and a processor receiving the first signal and second signal and emitting a control signal for activating the second power drive and thereby rotationally moving the second crawler track relative to the second jacking column for keeping the second crawler track oriented in the paving direction in response to changes of the first signal caused by pivotal motions of the second swing leg about the pivot shaft.
13. A paving machine according to claim 12 further comprising: a feedback for maintaining an orientation of the first crawler track and the second crawler track relative to each other independently of angular inclinations of the first and second crawler tracks relative to the forward and aft bolsters; and a feedback loop operatively coupled to the second swing leg and the second crawler track for angularly repositioning the second crawler track relative to the second swing leg in response to angular motions of the second swing leg about the pivot connection, thereby keeping the second crawler track oriented in the paving direction.
14. A paving machine according to claim 2, wherein the aft bolster is mechanically coupled to an aft swing leg, an upright aft jacking column secured to the aft swing leg, and a rotary connection between the aft jacking column and the third crawler track permitting relative rotational movements of the third crawler track and the aft jacking column about an upright axis, and wherein the aft swing leg further includes a third power drive between the aft jacking column and the third crawler track, configured for translating relative rotational movements between the aft jacking column and the third crawler track.
15. A paving machine according to claim 2 further comprising: a conveyor arranged to deliver semi-solid concrete to a hopper; the hopper arranged to receive and vibrate semi-solid concrete; and a profile mold, arranged to receive semi-solid concrete from the hopper and configured to lay down concrete in a shaped form.
16. A paving machine according to claim 2, further wherein at least one of: the first swing leg is laterally and movably connected to the forward bolster, the paving machine further comprises a second swing leg that is laterally and movably connected to the forward bolster, or the paving machine further comprises an aft swing leg that is laterally and movably connected to the aft bolster.
17. A paving machine configured to move in a paving direction for laying concrete into a molded form, having a generally upwardly exposed concrete surface and terminating in lateral concrete sides, the paving machine comprising: a center module having a forward end, an aft end, and lateral sides; one forward bolster connected to the forward end of the center module; one aft bolster connected to the aft end of the center module; a crawler track mechanically coupled to each of the forward bolster, one of the lateral sides of the center module, and the aft bolster; the forward bolster having a forward swing leg, an upright forward jacking column secured to the forward swing leg, and a first rotary connection between the forward jacking column and the associated crawler track permitting relative rotational movements of the crawler track and the forward jacking column about a forward upright axis, wherein the forward swing leg is optionally laterally and movably connected to the forward bolster; a side swing leg, connected to the same lateral side of the center module that is connected to the associated crawler track, a upright side jacking column secured to the side swing leg, and a second rotary connection between the side jacking column and the associated crawler track permitting relative rotational movements of the crawler track and the side jacking column about a side upright axis, wherein the side swing leg is optionally laterally and movably connected to the lateral side of the center module; and a power drive between associated jacking columns and crawler tracks configured for translating relative rotational movements between the associated jacking columns and the crawler tracks.
18. A paving machine according to claim 17, wherein the paving machine further comprises: a side hinge bracket interposed between the side swing leg and an associated surface of the side bolster; an side upright pivot shaft that engages the side swing leg that permits pivotal movements of the side swing leg relative to the side hinge bracket about the side upright axis in a substantially horizontal plane; and a side hydraulic actuator mounted on the side hinge bracket, arranged to control the pivoting of the side swing leg relative to the center module; and wherein the forward bolster further comprises: a forward hinge bracket interposed between the forward swing leg and an associated surface of the forward bolster; an forward upright pivot shaft that engages the forward swing leg that permits pivotal movements of the forward swing leg relative to the forward hinge bracket about the forward upright axis in a substantially horizontal plane; and a forward hydraulic actuator mounted on the forward hinge bracket, arranged to control the pivoting of the forward swing leg relative to the center module.
19. A paving machine according to claim 18, further comprising: a first forward angular position transducer between the forward jacking column and the associated crawler track, emitting a first forward signal which is indicative of an angular orientation of the crawler track relative to the forward jacking column; a second forward angular position transducer between the forward swing leg and an associated hinge bracket, emitting a second forward signal which is indicative of the angular orientation of the forward swing leg relative to the associated hinge bracket; a first side angular position transducer between the side jacking column and the associated crawler track, emitting a first side signal which is indicative of the angular orientation of the crawler track relative to the side jacking column; a second side angular position transducer between the side swing leg and an associated hinge bracket, emitting a second side signal which is indicative of the angular orientation of the side swing leg relative to the associated hinge bracket; and a processor receiving the first forward signal, the second forward signal, the first side signal, and the second side signal, and emitting a control signal for activating the power drive and thereby rotationally moving the crawler tracks relative to the respective jacking columns for keeping the crawler tracks oriented in the paving direction in response to changes of both the first forward signal caused by pivotal motions of the forward swing leg about the forward pivot shaft, and the first side signal caused by pivotal motions of the side swing leg about the side pivot shaft.
20. A paving machine according to claim 19 further comprising: a feedback for maintaining an orientation of each of the crawlers relative to each other independently of angular inclinations of the crawlers relative to bolsters; a first feedback loop operatively coupled to the forward swing leg and the associated crawler track for angularly repositioning the crawler track relative to the forward swing leg in response to angular motions of the forward swing leg; and a second feedback loop operatively coupled to the side swing leg and the associated crawler track for angularly repositioning the crawler track relative to the side swing leg in response to angular motions of the side swing leg, thereby keeping the crawler tracks oriented in a travel direction.
21. A paving machine according to claim 17, further comprising a conveyor arranged to deliver semi-solid concrete to a hopper; the hopper arranged to receive and vibrate the semi-solid concrete; and a profile mold, arranged to receive semi-solid concrete from the hopper and configured to lay down concrete in a shaped form.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Illustrative aspects of the present disclosure are described in detail below with reference to the following drawing figures. It is intended that that embodiments and figures disclosed herein are to be considered illustrative rather than restrictive.
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION OF THE INVENTION
[0039] Referring initially to
[0040] The respective bolsters can be moved in the lateral direction relative to the center module so that the machine frame, including the crawlers, straddles a paving kit (not separately shown) that extends over, clears and forms a strip of concrete (not shown) being laid down by the machine. When finished, the strip of concrete defines an upwardly exposed, appropriately leveled and finished concrete surface (not shown) that extends across the strip between the upright sides of the concrete strip.
[0041] In use, the paving machine is aligned with the paving direction 18 so that the concrete strip can be laid between the crawlers 16 of the machine over a width determined by a paving kit 63 suspended from the main tractor frame. Fresh concrete is deposited in front of the machine, a spreader plow or a spreading auger (not shown) approximately levels the concrete over a major portion of the width of the concrete strip, and, as the machine advances forwardly, a metering gate substantially evenly spreads the top of the fresh concrete. Following the “liquification” of the concrete by vibrators supported by a vibrator rack at a fixed elevation on the front side of the paving kit, finishing pans (not shown in
[0042] Referring to
[0043] The hinge bracket has appropriately positioned fastening holes 32 for securing it to respective end surfaces 34 of side bolsters 12 with conventional bolt and nut fasteners 23 as shown, for example, in
[0044] The ends of box beams 22 adjacent bolster end surface 34 have connector plates 36, secured to the top and bottom surfaces of the box beam by welding, for example. The connector plates project towards the tractor frame past the end of the box beam and have holes that pivotally engage pivot shaft 24 in bearing bushing 26 of the hinge bracket so that the swing legs are free to pivot relative to bolsters 12 in a horizontal plane (as indicated in
[0045] The closed end of the cylinder of a hydraulic actuator 38 is pivotally pinned to two spaced-apart support plates which are secured, e.g. welded, to the inside of the hinge bracket 28 and a mid-portion of bearing bushing 26, as is best seen in
[0046] When assembled installed between hinge bracket 28 and swing leg 20, hydraulic actuator 38 can be energized to pivot bolster swing leg 20 in a horizontal plane as schematically illustrated in
[0047] However, when the swing legs are to be rotated 90° from the paving direction 18 towards a position that is laterally outward of bolsters 12, principally for readying the paving machine so that it can be transported by truck and trailer to a new location, hydraulic actuator 38 is disengaged from at least one of the swing leg or the hinge bracket 28, for example by pulling pin 41 that connects the end of piston 44 to brackets 46 on the swing leg, to prevent interference between the hydraulic actuator and support plates 40 and/or bearing bushing 26 of the hinge bracket.
[0048] When bolster swing legs 20 are longitudinally aligned with tractor frame 4 and its laterally extending support beams 10, a position in which the legs are oriented approximately perpendicular to paving direction 18, it is preferred to pin the swing legs in that position during shipment of the paving machine with a turnbuckle or other fastener (not shown) to webs 45, 47 on the laterally facing surfaces of the bolster and the swing leg as seen in
[0049] Each time the bolster swing legs 20 are pivoted inwardly or outwardly relative to tractor frame 4 of the paving machine, the relative angular inclination between the bolster swing legs and the tractor frame changes. This change is replicated by crawler tracks 16 mounted below jacking columns 14 at the free end of the swing legs. This change in crawler track orientation has to be compensated for so that, following the pivotal movement of the swing leg, and preferably simultaneously therewith in real time, the crawler tracks extend in the paving direction. This is done by adjusting the angular orientation of the crawler track by an amount that depends on or is a function of the angular displacement of the swing legs relative to the hinge bracket 28 so that the crawler tracks always remain in alignment with paving direction 18 of the paving machine, as is schematically illustrated in
[0050] Referring to the drawings, and particularly to
[0051] A slew or worm gear drive or other rotary actuator 60 is bolted to a mounting plate 56 at the lower end of inner tube 50 of the jacking column. The worm gear drive has a ring gear 58 that is driven by a pair of diametrically opposite, hydraulically activated helical worm drives 61 carried on a ring-shaped member 63 disposed between an inner bearing race 65 of the worm gear drives and a transverse portion 66 of yoke 62, to which the ring-shaped member is secured. An outer bearing race 67 is secured, e.g. bolted, to the lower end of mounting plate 56 at the end of inner tube 50. On its periphery, the outer bearing race 67 defines ring gear 58. Such slew gear drives are commercially available from Kinematics Manufacturing, Inc., of 2221 W. Melinda Lane, Phoenix, Ariz. 85027, as “Slewing Drive s17b-102m-200ra”. Providing the slew gear drive with two oppositely arranged worm drives increases the power available to rotate the crawler track while a portion of the total machine load is carried by it. The slew drive design also effectively minimizes undesirable play or “backlash” during steering of the crawler track and effectively minimizes undesirable play or backlash between the yoke 62 and the jacking column 14 whether the slew gear drive is activated or deactivated.
[0052] An angular position transducer or sensor 70 is arranged inside an upwardly open can 72 (provided to protect the sensor) that is disposed within an opening 69 in the transverse portion 66 of yoke 62. Supports 74 extend across opening 69 and secure the can with transducer 70 at the rotational center between the jacking column and the yoke. The transducer cooperates with a trigger pin 68 extending downwardly from the under side of plate 56 and a suitable actuator arm that turns the transducer. Alternatively, the trigger pin can cooperate with the transducer via a belt drive 64 as schematically indicated in
[0053] Transducer 70, in cooperation with trigger pin 68, generates a signal that indicates the angular position of yoke 62 relative to jacking column 14 and any changes in the angular position due to rotational movements of the yoke. Corresponding output signals are generated by the transducer and fed to a lead 84 not shown in
[0054] Referring to the drawings, and in particular to
[0055] Angular position transducer 78 is mounted inside a downwardly open protective can 90, as seen in
[0056] A trigger pin 94 projects upwardly from the top surface of pivot shaft 24 and cooperates with angular position transducer 78 to generate an angular position signal which reflects the angular inclination between the pivot shaft and the hinge bracket, and which changes when the bolster swing leg 20 changes its angular position relative to the hinge bracket 28, and therewith also relative to bolster 12 and tractor frame 4. The output of transducer 78 is fed to a lead 80.
[0057] The output signal of the position transducer 78 is fed via lead 80 to an onboard computer 82 of the paving machine, or another suitable processor, which receives as its second input the output signal of position transducer 70 between jacking column 14 and crawler tracks 16 via a lead 84, as is schematically illustrated in
[0058] Onboard computer or processor 82 and the associated transducers 70, 78 form a feedback loop in which the computer receives the angular position signal from swing leg transducer 78. When the angular position of the swing leg changes, the output signal from transducer 78 changes correspondingly. As a result of this orientational change of the swing leg, the angular orientation of the crawler tracks becomes angularly inclined relative to paving direction 18. Computer 82 calculates by how much the angle of the crawler track has to be changed relative to the jacking column (which has also been angularly offset relative to the transport direction by the swivel motion of the swing leg) to reset the crawler track suspended from yoke 62 to the angular orientation of the desired paving direction. The onboard computer then signals by how much worm gear drive 60 must rotationally adjust the orientation of yoke 62 and crawler tracks 16 to again align the crawler tracks with the paving direction. This process is repeated each time the angular position of the swing leg is changed, or when for other reasons the angular orientation of the crawler tracks becomes misaligned from the desired paving direction of the machine.
[0059] Thus, the above-described feedback loop automatically adjusts the angular orientation of the crawler tracks so that the tracks remain oriented in the travel direction without any need to stop operation of the machine or manually adjust the orientation of the tracks and/or the swing legs.
[0060]
[0061] As already mentioned, from time to time the paving machine must be reoriented, either at the work site for maneuvering or repositioning it around, or to ready the machine for transport to a different site, which requires loading the machine on a suitable trailer (not shown) and then hauling it to the new site over available roads.
[0062] Maneuvering the paving machine around the work site is accomplished by rotating the crawlers 16 relative to the jacking column 14 and then, or simultaneously therewith, activating the crawlers to move the machine into the desired position or to a given location at the site.
[0063] For loading the paving machine for transport to a different site on a trailer over standard highways, it is necessary to reduce the transport width of the paving machine to the maximum allowable width for highway vehicles. With the crawlers resting on the ground and initially facing in the paving direction 18, they are rotated 90° about the vertical jacking column axis with worm gear drive 60 into a position in which they are substantially transverse to the paving direction. The respective hydraulic actuators 38 keep the associated swing legs 20 in their paving orientation as seen in
[0064] With the earlier described, cooperating position transducers 70, angular transducer 78 (not shown in
[0065] Thus, in the transport position the swing legs and crawlers are parallel to and extend past the respective lateral ends of the paving machine while the overall width is kept within width limits allowed for highway vehicles.
[0066] Placing the paving machine in the transport direction requires little time since the operation can be quickly performed and the crawlers can then be used to move the paving machine onto a trailer for transport to a different site without requiring heavy lifting equipment such as a crane to place the paving machine from the paving to the transport directions, and vice versa.
[0067]
[0068] To movably support the dowel bar inserter 116, for example, or another kit of the paving machine from the tractor frame, the lateral ends 112 of a cross beam 110 are tied into, that is, they are typically bolted to, rearwardly extending bolster extensions 114. The longitudinal support beams 43 for the dowel bar inserter shown (the rest of the dowel bar inserter is not shown) attach to the rear of the tractor frame by means of a mounting bracket attached to the support beam in the front and to the rear cross beam 110 in the rear. The forward ends of the bolster extensions 114 are secured to the rearwardly facing end surfaces of the main tractor frame bolsters 12 that can be provided with or without an additional bolt-in hinge 102. When no hinge in the bolster is provided, the bolster extension 114 must be removed prior to transporting the machine. Prior to removing the bolster extensions for loading and transporting the paver, the rear hinge 36 and swing leg 20 along with the jacking column 14 and crawler track 16 (the entire assembly) must be removed and then lifted and bolted to the rear of the main frame side bolster 12 and the paver put into the transport orientation. The weight of this entire swing leg, jacking column and crawler track assembly can be handled with a relatively small crane. When the bolster extension is provided with a bolt-in hinge 102, the bolster extension 114, swing leg, jacking column and crawler track can be left on the paving machine so that by hinging the bolsters into the outboard transport position, the paving machine is capable of self-loading onto a trailer, with the bolster, swing leg and jacking column with crawler track folded up for transport.
[0069] The advantage of this is that no crane is required to remove the bolster extension in order to transport.
[0070] A variation to the DBI mounting arrangement shown in
[0071]
[0072] Cross beam 110 may comprise a non-telescoping or a telescoping cross beam, laterally extendable and retractable support system that has a female center housing 6′ which movably receives male support beams 10′ that extend in opposite directions from the center housing towards the rearward bolster extensions 76. The construction and operation of telescoping cross beam 110 and the kits, such as a dowel bar inserter kit suspended therefrom, are described in copending, commonly owned U.S. patent application Ser. No. 12/703,101, filed Feb. 9, 2010, for a Slipform Paving Machine With Adjustable Length Tractor Frame, the disclosure of which is incorporated herein by reference.
[0073] Expanding on the three-leg paver embodiments considered above, several configurations of paving machines having three leg with corresponding crawler tracks are considered below. As with four leg implementations of paving machines using swing legs, one or more legs of a three-leg paver can be a swing leg with a jacking column and crawler track. These swing legs can be coordinated electronically allowing ease of automatically or semi-automatically reconfiguring the machine to go into a transport position, an operational paving position, or to reposition jacking column and/or crawler track positions on the fly to avoid obstacles or severe grade deviations during paving. These adjustable swing legs can reduce the time required for switching the machine between the transport configuration and the operational paving configuration. Unlike traditional paver machines that implement leg adjustment using four-bar linkages or require stopping of the machine and time-consuming supporting the machine frame, hydraulically lifting the crawler track off the ground, then mechanically re-aligning the swing leg to the new position, hydraulically lowering the crawler track back on the ground then rotating the crawler track to the new desired position and resetting the electronics, the present disclosure provides for machines that can adjust leg and crawler track location while in operation (“on the fly”). In each of the three-leg paver embodiments considered herein, further particular advantages are obtained through use of at least one swing leg as part of a three-leg paving machine. In embodiments with two forward-mounted legs on the paving machine, these legs can be referred to as first and second legs, as appropriate.
[0074] In some aspects, three-leg paving machines as disclosed herein are capable of transitioning into a transport position while moving. While a paving machine is moving, it is capable of automatically going from a working position to the narrow and predetermined profile of the transport position, relocating the crawler tracks attached to jacking columns via slew drives and transducers attached the swing legs. The transducers can control adjustment via slew drives such that the crawler tracks are kept oriented straight ahead or at an angle to match the desired “tracking” of the crawlers to minimize or eliminate skidding. This predetermined transport position can take into account the position of the swing leg/jacking column with crawler tracks to avoid interfering with the auger conveyor or belt conveyor and the desired gauge of the crawler tracks in relationship to each other to match the width of the trailer bed on which the machine will be loaded. This predetermined position can be manually overridden or “jogged” to a fine tuning position. Generally, the transport position can be configured to be sufficiently narrow or aligned such that the tracks of the three-leg paving machine will fit onto the bed of a trailer for carrying the three-leg paving machine.
[0075] While the paving machine is moving, allowing automatic repositioning of one or more swing legs (inclusive of jacking column and crawler tracks) into new positions provides for the ability to avoid obstacles (e.g., manholes, guard rails, posts, etc.) or large changes in grade. The adjustment implemented by the transducers coupled to the swing leg and crawler tracks, and resolved by the onboard computer automatically, keeps the respective crawler tracks at optimum angles to reposition and proceed straight ahead once the new position is reached. In particular, three-leg implementations of the paving machine are capable of working on tight radius curves while moving. Such tight radius movement is employed for the slipform paving of concrete profiles such as curbs, including 90° turns (left or right) and 180° turns (e.g. a rounded end or U-turn at the end of a curb), or turns at increments of degree therein.
[0076] In other aspects, three-leg paving machines as disclosed herein can also transition into a transport position while stationary. This can be accomplished using a support under the tractor frame, hydraulically lifting one crawler track off the ground using a jacking column attached to a swing leg, and then using a hydraulic actuator or a mechanical turnbuckle to move the respective leg and crawler track to another position. Such adjustments can be done for all three legs of a three-leg paving machine one at a time or concurrently, automatically or semi-automatically, to prepare the paving machine jacking column(s) and crawler track position(s) for transport and to move to a predetermined transport position. Conversely, this process can also be applied to moving legs of a three-leg paver to a predetermined working position(s). As with adjustments made while the paving machine is in motion, this predetermined position can be manually overridden or jogged to fine tune or optimize the jacking column(s) and crawler track positions.
[0077] Similarly, a variation of tight radius curve paving is also provided for embodiments where the paving machine is stationary. Again, the machine frame can be supported and elevated via hydraulic lifting one crawler track off the ground, using the jacking column attached to the swing leg and moving the leg position with a hydraulic actuator or a mechanical turnbuckle, one at a time or concurrently, automatically or semi-automatically, to a predetermined position, stored in the memory of the onboard computer. In a stationary position, the paving machine can adjust to continue with paving different concrete profiles that require tight radius movement (such as curbs), including 90° through 180° turns, or turns at increments of degree therein.
[0078] At the end of a pour or paving up to an obstacle, once the paving machine is stationary, the slew drives between the crawler track and the jacking columns can allow the paver machine crawler tracks to all be turned 90° relative to the previous direction of travel, such that the paver machine can walk laterally. This can reduce the amount of manual forming needed when finishing paving for barrier wall or curbs and gutters. Once in this 90° degree mode position, the paving machine can walk and steer in the direction perpendicular to the prior working direction, and the new alignment of the front tracks will stay parallel with the new alignment of the rear crawler track to avoid skidding the crawler tracks. The 90° degree mode position can be a preset configuration saved within the onboard computer, responsive to orientation input from the swing leg and crawler track transducers
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087] Semi-solid concrete dumped in the hopper 928 of a profile mold 930 (e.g. a curb profile) attached to the underside or lateral side of the tractor frame, and through the profile mold 930, concrete can be laid down in a shaped form or profile, having an upward surface and lateral sides (e.g., formed as a curb). The concrete belt conveyor 906 is illustrative as one means of supplying concrete to the profile mold 930 and hopper 928; alternatively, a concrete auger conveyor or a conveyor mounted to another machine can deliver concrete to the hopper 928. It can be appreciated that hopper 928 and profile mold 930 can be positioned on either lateral side of tractor frame 4, where the side swing leg 920 is positioned on the lateral side of tractor frame 4 opposite of the hopper 928 and profile mold 930. In some embodiments, aft leg 902 is further laterally movable long the back end width of tractor frame 4.
[0088]
[0089]
[0090] While in the embodiments considered above, hopper 928 and profile mold 930 are shown positioned on a lateral side of the respective tractor frames 4, it is appreciated that in alternative embodiments, a profile mold 930 and variation of the hopper 928 can be positioned on the underside of the tractor frame, thus laying down a form or profile of concrete that passes under the aft end of the tractor frame. In such embodiments, a respective aft leg can be moved or adjusted such that the aft leg does not interfere with or run into the concrete profile.
[0091]
[0092] In
[0093] In
[0094] From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the spirit and scope of the various embodiments of the invention. Further, while various advantages associated with certain embodiments of the invention have been described above in the context of those embodiments, other embodiments may also exhibit such advantages, and not all embodiments need necessarily exhibit such advantages to fall within the scope of the invention. Accordingly, the invention is not limited, except as by the recited claims.
[0095] The teachings of the invention provided herein can be applied to other systems, not necessarily the system described above. The elements and acts of the various examples described above can be combined to provide further implementations of the invention. Some alternative implementations of the invention may include not only additional elements to those implementations noted above, but also may include fewer elements. Further any specific numbers noted herein are only examples; alternative implementations may employ differing values or ranges, and can accommodate various increments and gradients of values within and at the boundaries of such ranges.
[0096] References throughout the foregoing description to features, advantages, or similar language do not imply that all of the features and advantages that may be realized with the present technology should be or are in any single embodiment of the invention. Rather, language referring to the features and advantages is understood to mean that a specific feature, advantage, or characteristic described in connection with an embodiment is included in at least one embodiment of the present technology. Thus, discussion of the features and advantages, and similar language, throughout this specification may, but do not necessarily, refer to the same embodiment.
[0097] Furthermore, the described features, advantages, and characteristics of the present technology may be combined in any suitable manner in one or more embodiments. One skilled in the relevant art will recognize that the present technology can be practiced without one or more of the specific features or advantages of a particular embodiment. In other instances, additional features and advantages may be recognized in certain embodiments that may not be present in all embodiments of the present technology.