Apparatus, System and Method of A Magnetically Shielded Wellbore Gyroscope
20170284188 · 2017-10-05
Inventors
- Juei Igarashi (Yokohama-shi, JP)
- Sogo Kuroiwa (Kawasaki-shi, JP)
- Shigeru Sato (Inagi-shi, JP)
- Akira Kamiya (Sagamihara-shi, JP)
Cpc classification
E21B47/12
FIXED CONSTRUCTIONS
International classification
Abstract
A gyroscope package, system and method for use in a downhole tool suitable are provided. The gyroscope package, system and method includes a housing coupleable with a downhole tool, a gyroscope body within the housing, and an inductive-type MEMS gyroscope. The MEMS gyroscope includes a magnetic shield disposed around the inductive-type MEMS gyroscope to magnetically shield the inductive-type MEMS gyroscope.
Claims
1. A magnetically shielded inductive-type MEMS gyroscope package for use in a downhole tool suitable for operation within a wellbore penetrating a subterranean formation, comprising: a housing coupleable with the downhole tool; a gyroscope body rotatably provided within the housing; an inductive-type MEMS gyroscope disposed within the gyroscope body; and a magnetic shield disposed around the inductive-type MEMS gyroscope to magnetically shield the inductive-type MEMS gyroscope.
2. The magnetically shielded inductive-type MEMS gyroscope package as set forth in claim 1, further comprising an accelerometer for determining gravity orientation.
3. The magnetically shielded inductive-type MEMS gyroscope package as set forth in claim 1, further comprising a protective material protecting at least part of the magnetic shield.
4. The magnetically shielded inductive-type MEMS gyroscope package as set forth in claim 3, in which the protective material is disposed about a surface of the magnetic shield.
5. The magnetically shielded inductive-type MEMS gyroscope package as set forth in claim 3, wherein the protective material is provided over one or more of a housing interior surface, a housing exterior surface, a body interior surface, or a body exterior surface.
6. The magnetically shielded inductive-type MEMS gyroscope package as set forth in claim 1, wherein the inductive-type MEMS gyroscope comprises a vibrating ring.
7. The magnetically shielded inductive-type MEMS gyroscope package as set forth in claim 3, wherein the protective material is integrally formed with one or more of the magnetic shield, the housing, or the gyroscope body.
8. The magnetically shielded inductive-type MEMS gyroscope package as set forth in claim 1, wherein the magnetic shield comprising one or more of PERMALLOY®, supermalloy, PC-PERMALLOY®, permendur, or mu-methal.
9. The magnetically shielded inductive-type MEMS gyroscope package as set forth in claim 1, wherein the magnetic shield is provided over one or more of a housing interior surface, a housing exterior surface, a body interior surface, a body exterior surface, or a casing of the inductive-type MEMS gyroscope, or is integrally formed with one or more of the housing, the gyroscope body, or the casing.
10. A system for providing angular measurement in subterranean oil well drilling and logging environments, comprising: a downhole tool positionable within a wellbore penetrating a subterranean formation, the downhole tool comprising a housing; a gyroscope body rotatably provided within the housing; an inductive-type MEMS gyroscope disposed within the gyroscope body; and a magnetic shield disposed about the inductive-type MEMS gyroscope to magnetically shield the inductive-type MEMS gyroscope.
11. The system as set forth in claim 10, further comprising an accelerometer for determining gravity orientation.
12. The system as set forth in claim 10, wherein the inductive-type MEMS gyroscope comprises a vibrating ring.
13. The system as set forth in claim 10, wherein a protective material is integrally formed with one or more of the magnetic shield, the housing, and the gyroscope body.
14. The system as set forth in claim 10, wherein the magnetic shield comprising one or more of PERMALLOY®, supermalloy, PC-PERMALLOY®, permendur, or mu-methal.
15. The system as set forth in claim 10, wherein the magnetic shield is provided over one or more of a housing interior surface, a housing exterior surface, a body interior surface, a body exterior surface, or a casing of the inductive-type MEMS gyroscope, or is integrally formed with one or more of the housing, the gyroscope body, or the casing.
16. A method of monitoring angular measurement of a downhole tool, the method comprising: disposing an inductive-type MEMS gyroscope within a gyroscope body, the gyroscope body having a body inner surface and a body outer surface; providing a downhole tool, the downhole tool having a housing with a housing outer surface and a housing inner surface, and being constructed to hold the gyroscope body therein; positioning a magnetic shield on or within one or more of the body inner surface, the body outer surface, the housing inner surface, the housing outer surface, or a casing of the inductive-type MEMS gyroscope; and activating a motor within the housing both to rotate the gyroscope body about a body axis and to change an orientation of the body axis.
17. The method set forth in claim 16, wherein the inductive-type MEMS gyroscope comprises a vibrating ring.
18. The method set forth in claim 16, wherein the protective material is integrally formed with one or more of the magnetic shield, the housing, or the gyroscope body.
19. The method as set forth in claim 16, wherein the magnetic shield comprising one or more of PERMALLOY®, supermalloy, PC-PERMALLOY®, permendur, or mu-methal.
20. The method as set forth in claim 16, wherein the magnetic shield is provided over one or more of a housing interior surface, a housing exterior surface, a body interior surface, a body exterior surface, or a casing of the inductive-type MEMS gyroscope, or is integrally formed with one or more of the housing, the gyroscope body, or the casing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Embodiments of systems, apparatuses, and methods for accomplishing a wellbore inductive-type MEMS gyroscope with magnetic shielding and a protective, compact architecture are described with reference to the following figures. Like numbers are used throughout the figures to reference like features and components.
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
DETAILED DESCRIPTION
[0020] In the following description, numerous details are set forth to provide an understanding of the present disclosure. However, it will be understood by those skilled in the art that the present disclosure may be practiced without these details and that numerous variations or modifications from the described embodiments are possible.
[0021] The present disclosure relates to downhole sensing and sensors. In particular, the disclosure relates to MEMS gyroscopes used, for example, to provide position information concerning downhole tools (e.g., logging, drilling tools) deployed into wellbores. The MEMS gyroscope is an inductive type sensor that may be used in downhole applications involving small size, low cost, manufacturability, temperature reliability, measurement accuracy, efficiency, and safety needs. Measurement accuracy may be dependent on a magnetic sensitivity of the measurement behavior of inductive-type MEMS gyroscopes, and oilfield applications may be used in environments having magnetic interference. The MEMS gyroscope may be provided with a sensor casing, gyroscope body, or housing, which is covered with magnetically highly permeable material (e.g., PERMALLOY®, supermalloy, Permendur or Mu-metal, etc.) to provide magnetic shielding of the MEMS gyroscope.
[0022]
[0023] The first two renditions,
[0024] In contrast to the offshore platform 10 of
[0025] A signal measurer can take the form of a surface telemetry module 134 and a downhole telemetry module, cf. 128, in communication with the surface telemetry module. In addition to the mentioned LWD and wireline interventions, other applications contemplated to benefit from the inductive-type MEMS gyroscopes may include endeavors entailing coiled-tubing string and associated equipment. Coiled-tubing techniques may employ, for example, inductive-type MEMS gyroscopes under live well conditions with a continuous string, enabling fluids to be pumped without regard to the position or direction of travel. As articulated herein, the methods and architectural arrangements of inductive-type MEMS gyroscopes for use in applications including the above may be directed at improving signal quality by attenuating, in particular, unwanted magnetic wave noise.
[0026] Disclosed herein are inductive-type MEMS gyroscopes in forms such as mechanically vibrating gyroscopes and rotating ring gyroscopes, for providing enhanced wellbore monitoring. For this monitoring, yaw with respect to an axis of the downhole tool can impart pertinent information. Yaw, for instance, can be measured by utilizing inductive-type MEMS gyroscopes configured as set forth below.
[0027]
[0028] In the combination, the input axes of the first, second and third inductive-type MEMS gyroscopes within the gyroscope bodies 203, 206 and 209 are about orthogonal to one another. Each of the inductive-type MEMS gyroscopes is driven about its input axis about perpendicular to the rotation axis of its respective gyroscope body. For instance, the first inductive-type MEMS gyroscope can be driven about its input axis perpendicular to the rotation axis of its X-Y gyroscope body 209. The motor 204 supplies mechanical power for rotating the gyroscope bodies 203, 206 and 209, whereas the first, second and third inductive-type MEMS gyroscopes are driven via currents which generate magnetic fields influencing the vibrations, e.g., vibrating rings, thereof. That is, the inductive-type MEMS gyroscopes of this disclosure are driven rather than “rotated” about their input axes, meaning they are vibrationally operated according, for instance, to vibrating structure gyroscope (VSG) and Coriolis Vibratory Gyroscope (CVG) principles known to those skilled in the technology.
[0029] According to a feature, a magnetic shield 211, of relatively high-magnetic permeability as compared to, for example, a permeability of steel is disposed around about all regions of each inductive-type MEMS gyroscope to magnetically shield all of the regions of the inductive-type MEMS gyroscope about equally. The magnetic shield can be characterized by a relative permeability of at least about 100, and, in other implementations, of at least about 10,000, or at least about 100,000.
[0030] As will be elucidated below, a performance criteria in some cases may indicate encompassing, about entirely, each inductive-type MEMS gyroscope, thereby to magnetically shield, about completely, each inductive-type MEMS gyroscope. To this end, the magnetic shield 211 can be formed as a layer (e.g., a film) over one or more of an interior surface and an exterior surface of the housing, and/or can be integrally formed with the housing. The magnetic shield 211 can be formed, for instance, as a layer (e.g., a film) over interior and/or exterior surfaces of one or more of the gyroscope bodies 203, 206 and 209. Moreover, in embodiments comprising a small casing (e.g., plate) around or holding each inductive-type MEMS gyroscope, the magnetic shield 211 may be formed as a layer (e.g., a film) over interior and/or exterior surfaces of one or more of the casings. Furthermore, the magnetic shield 211 may be integrally formed with one or more of the gyroscope body and the casing. Thicknesses of the layers of magnetic shield 211, and concentrations/densities of the magnetic shield 211 material when formed integrally with the housing, gyroscope body and/or casing, may comprise, for example, from the order of hundreds of micrometers to tens of millimeters, and/or may be adjusted according to the material and characteristics of the particular magnetic shield(s) 211 and intended applications.
[0031] Another feature is based on the unique uses and applications of the present combinations, namely, downhole activities such as surveying and/or geosteering, which may present environments that are harsh and equipment-unfriendly. Additionally, a hardness of the magnetic shield 211 may be exposed to moving parts and subject to wear in such environments and/or for applications. The hardness of the magnetic shield 211, which according to this description may comprise, for example, one or more of PERMALLOY®, supermalloy, PC-PERMALLOY®, permendur, and mu-metal, may be less than a hardness of, for example, steel. For protection, a protective material 214 is provided, which may operate, for instance, as a mechanically-protective layer disposed over the magnetic shield. A composition or characteristic of the protective material 214 may be selected, for example, to exhibit a hardness greater than a hardness of steel. Examples of protective materials contemplated herein include, without limitation, one or more of SUS304, SUS630, Titanium alloy, Inconel alloy, Aluminum alloy and Diamond-Like Carbon.
[0032] On the topic of PC-PERMALLOY®, for example, it contains approximately 78-80% of nickel. A specific annealing process is performed with the PERMALLOY® parts after machining to obtain the appropriate magnetic properties for application with this description.
[0033] The protective material 214 is layered over one or more of the above magnetic shields 211 and/or is integrally formed into, and/or layered onto, any of the housing, gyroscope bodies, and casings, which are formed with or to comprise magnetic shield 211. Thicknesses of the layers of protective material 214, and concentrations/densities of the protective material 214 when formed integrally with the housing, gyroscope body and/or casing, may comprise, for example, from the order of millimeters to the order of ten millimeters, or in the order of micrometers in case of coatings, and/or may be adjusted according to the material and characteristics of the particular protective material(s) 214, magnetic shield(s) 211 and/or intended applications.
[0034] Turning to
[0035] Considering more closely the
[0036] According to an aspect, a rotation axis (i.e., body axis) 318 of the gyroscope body 302 is orthogonal to an input axes 321 of the inductive-type MEMS gyroscope 344 held therein. Also, the gyroscope body 302 has, at opposing ends thereof, a first rotational axis which is powered by the motor 303 and a second rotational axis which is parallel to the first rotational axis but not powered, whereby the body axis 318 extends through the first rotational axis and the second rotational axis. The housing 301 comprises a non-powered axis collinear to, but not connected to, a rotating member of the motor 303, the motor 303 being disposed adjacent to the gyroscope body 302 in a vicinity of the gyroscope body 302 which is opposite to a region of the gyroscope body adjacent to the non-powered axis.
[0037] As a consequence of the preceding, the first rotational axis can be powered to enable rotation of the gyroscope body 302 via coupling to the rotating member of the motor 303, the rotating member of the motor in other words being coupleable to rotationally drive the first rotational axis thereby to rotate the gyroscope body.
[0038] Moreover, the rotation axis 318 of the gyroscopic body 302 can be movable, e.g., in x, y and/or z directions, to accomplish features and/or functions such as provided by the above publication(s), in any whole or piece-meal combination to the extent not mutually exclusive, and/or by the three-body assembly of
[0039] Advantages of this construction and use can be determination of the Earth-rate vector via a single gyroscope sensor (without scale factor (SF) miss-matching) and/or direct drive (without gear backlash).
[0040] Other sensors S, such as an accelerometer (e.g., a miniature accelerometer) and/or a microcontroller (e.g., a microprocessor, or an application specific integrated circuit (ASIC)) can also be provided, for example, within the gyroscope body 302, such as in silicon/semiconductor form within or as a part of the chip layout of the inductive-type MEMS gyroscope 344.
[0041] According to an aspect, the rotation axis 318 of the gyroscope body 302 is fixed in addition to being positioned to be about orthogonal to the input axes 321 of the inductive-type MEMS gyroscope 344. For instance, as shown, the inductive-type MEMS gyroscope 344 (housed within casing 304) can be driven with its input axis 321 normal to the rotation axis 318 of the gyroscope body 302. Meanwhile, the motor 303 and/or an additional motor (not shown) can supply power to mechanically rotate the gyroscope body 303 and also to change the orientation of the rotation axis 318 so as to accomplish the features and/or functions mentioned in the preceding paragraph, such as accurate angular, e.g., yaw, measurement.
[0042] For added operational advantage, e.g. accuracy, a magnetic shield 311, of high-magnetic permeability as compared to steel, is disposed around all or about all regions of the inductive-type MEMS gyroscope 444 to magnetically shield all of the regions of the inductive-type MEMS gyroscope 444, e.g., equally or about equally. Details of such disposal, in any combination or permutation, as described above, are applicable to the context of the present single-body inductive-type MEMS gyroscope package 300 embodiment. The magnetic shield 311 can be characterized by any relative permeability, construction, composition, and/or positioning as described above.
[0043] A protective material 314 is provided in contact with the magnetic shield 311, the provision, positioning, shape, orientation, material, and/or other attributes thereof being selected, for example, to exhibit any, some or all of the above-noted properties and applications in the context of application to structure(s) of the single-body inductive-type MEMS gyroscope package 300.
[0044] The inductive-type MEMS gyroscope packages 200 and 300 are suited and configured for operation within or in connection with a downhole tool 112, and accordingly can be coupled with one or more downhole telemetry modules, such as may be positioned within packages 128 (
[0045]
[0046]
[0047]
[0048] As shown, the magnetic shield 411 and protective material 414 are disposed about an outer surface of the gyroscope body 402, but optionally may be positioned about other locations along the gyroscope for providing shielding, such as along an inner surface of the gyroscope body. The protective material 414 may be along various surfaces to prevent wear between moving components in and/or about the gyroscope.
[0049] The setup shown in
[0050] Inductive coils, i.e., Helmholtz coils 525 are provided on opposing sides of the gyroscope body 502 for providing a magnetic field 526 in the setup, with the flip and rotation direction being indicated by arrow A1, the input axis being shown at 515, and North being indicated by the common notation, N, in the drawing. The static external magnetic field, e.g., up to about 25 Gauss is generated by the Helmholtz coils 525 as unwanted artificial magnetic interference. Moreover, in addition to (i) and (ii), a third parameter (iii) may be varied between the gyroscope body 502 comprising a material of high-magnetic permeability, i.e., PERMALLOY®, or, as a control, a material that is not of high-magnetic permeability.
[0051] On the nature of arrow A1, to extract the absolute angular velocity derived from Earth-rotation, output bias-offset can be canceled out by physically flipping 180 degrees of the input axis, e.g. whereby polarity of the signal is changed by the gyroscope flipping while the bias stays constant.
Where Ω.sub.E is Earth rate component, Ω.sub.bias is gyroscope bias-offset, and Ω (0, 180°)_1, 2, 3 are the first gyroscope measurement output at the first position, the gyroscope measurement output at the second position, which is the 180 degrees flipped from the first position and the second gyroscope measurement output at the first position after taking the measurement at the second position, respectively.
[0052] Furthermore,
[0053] In
[0054]
[0055] Experimental data corresponding to that of
[0056] The external magnetic field does not appear to influence sensor output in the case of the PERMALLOY® gyroscope body, noting the variation of residual error appearing to be explainable via considerations of the intrinsic sensor noise and also the absence of systematic trends. Meanwhile, as can be discerned from
[0057] With reference to the flow chart shown in
[0058] The inductive-type MEMS gyroscope can be provided with its input axis non-parallel to, and about fixed with respect to, the body axis. Further, the magnetic shield can be enabled with a magnetic permeability at least an order of magnitude greater than that of steel.
[0059] According to the method, the downhole tool is deployed into the wellbore, the downhole tool optionally having an accelerometer coupled to a microcontroller, and the inductive-type MEMS gyroscope being coupled to the microcontroller and encompassed about entirely by the magnetic shield.
[0060] The method further can comprise providing a protective material in contact with the magnetic shield, the protective material having a hardness greater than a hardness of steel. When the downhole tool is coupled to have or communicate with a downhole telemetry module, the method can comprise both using the downhole telemetry module to establish communication with a surface telemetry module and conveying angular displacement information in relation to the downhole tool to the surface telemetry module.
[0061] Although a few embodiments have been described in detail above, those skilled in the art will readily appreciate that other embodiments and many modifications in the embodiments are possible without materially departing from this disclosure. Accordingly, such modifications are intended to be included within the scope of this disclosure as defined in the following claims. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not simply structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. It is the express intention of the applicant not to invoke 35 U.S.C. §112, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the words ‘means for’ together with an associated function.