Gas Inflatable Balloons
20170282088 ยท 2017-10-05
Inventors
Cpc classification
A63H2027/1091
HUMAN NECESSITIES
A63H2027/1033
HUMAN NECESSITIES
A63H2027/1041
HUMAN NECESSITIES
International classification
Abstract
A tethered balloon assembly the balloon, to be inflated via the tether which is to be subsequently closed by a one way valve to keep the balloon inflated and allow additional inflation as desired, controllable by its tether.
Claims
1. A balloon inflation system for simultaneously inflating a plurality of balloons, the system comprising: a plurality of assemblies each comprising a balloon and a tether connected thereto, the tether of each balloon being flexible and hollow so as to define an inflation conduit for delivery of inflation gas to the balloon, each balloon having a spout and each tether has (a) a first end inserted into the balloon at the spout of said balloon and the balloon is bonded at the spout to the tether in a manner to ensure that inflation gas can enter the balloon only via the tether, and (b) a second end remote from the balloon, the second end of the tether being connected in fluid communication with a manifold, the manifold being adapted to receive the inflation gas for delivery of said inflation gas to each of said tethers and the respective balloons, each tether being adapted to be severed so that the balloon and tether assembly can be removed from the manifold after the balloon is inflated, wherein each tether further comprises a one-way valve to control the flow of gas through said tether, said one-way valve being adapted to prevent the inflation gas escaping from the balloon through the tether when gas pressure inside the balloon exceeds the gas pressure in the tether and wherein the tethers are connected to each other along at least a part of the lengths of said tethers to form a ribbon of tethers and connections between the tethers are severable so that the tethers can be separated from each other.
2. A system as claimed in claim 1 wherein the one-way valve is located inside the balloon at the first end of the tether connected to the balloon.
3. A system as claimed in claim 1 wherein the one-way valve is a duckbill valve.
4. A method of providing a plurality of simultaneously inflated balloons, wherein each balloon is connected to a flexible tether that also acts as an inflation conduit and is connected to a manifold, said method comprising the steps of a) supplying an inflation gas into the manifold whereby the inflation gas is delivered through the respective inflation conduit to the respective balloon, and after each balloon has been inflated b) sealing each inflation conduit by utilising a duckbill valve for each inflation conduit in a manner to prevent deflation of the attached inflated balloon.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0198] Reference will now be made to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0245] Reference will now be made to various components and variations of such components at least some of which are shown in the accompanying drawings, that can be used for executing the present invention.
[0246] With reference to
[0247] The balloon is able to receive gas such as air via the tether to cause the balloon to be inflated. The balloon in
[0248] The balloon is preferably of an elastic flexible material so that it can increase in volumetric displacement and increase in internal gas pressure when being inflated. It may be made from latex material.
[0249] Alternatively the balloon may be of an in-elastic material or a less elastic material compared to latex, yet be flexible and be increased in volumetric displacement as it is inflated by gas. Such a balloon may be made of a foil material.
[0250] The balloon has a primary expandable body region 30 and an opening defined at a spout 12 of the balloon. Preferably the spout defines the only opening to the balloon. Where the balloon is made from an elastic material such as latex, the spout may be of a less elastic construction compared to the expandable body region of the balloon. The spout may for example be of a thicker wall thickness compared to the expandable body.
[0251] The balloon can expand in size when a gas is delivered inside it. The gas pressure inside the balloon will increase where the balloon is of an elastic material. A balloon will typically inflate from its flaccid condition, growing in volume as gas is delivered into it. The balloon is preferably a party balloon. Such balloons inflate substantially from a small displaced volume when flaccid to a larger displaced volume when inflated. The balloon may be inflated to assume a volume that is at or towards its maximum. When fully inflated an elastic type of balloon is on the verge of bursting due to the gas pressure causing the limit of the breaking strength of the balloon to be reached. Where reference herein is made to inflate or inflation it is not necessarily referring to the balloon being fully filled with gas. It may be partially filled with gas yet be inflated and not be at its maximum volume.
[0252] The tether 3 preferably extends to, into and preferably through the spout 12 of the balloon 2 into the balloon and also acts as an inflation conduit for the balloon. The tether is preferably in the form of a tube having an internal flow passage 51 such that the conduit may pass gas from a gas delivery source (eg a pump) remote of the balloon and into the balloon 2 to cause the balloon to be inflated.
[0253] The tether is preferably of a different material to the balloon. The tether is preferably flexible. It is preferably sufficiently flexible to allow the tether to be coiled and/or be tied into a knot without it breaking. The tether is preferably of a constant cross section and of no more than 4 mm across. For example it may be tubular and of a cross sectional diameter of no more than 4 mm, or in some embodiments of no more than 2 mm or no more than 1 mm in diameter. It may not be perfectly round in cross section.
[0254] The tether is adapted and configured to preferably not discernibly expand in cross section or length when containing a pressurised gas. This is preferably achieved by appropriate selection of material and cross sectional shape/diameter and wall thickness of the tether. The tether is preferably elongate. In some embodiments it may be of a length no less than 5 cm long, and in some embodiments more than 30 cm or 60 cm or 100 cm long.
[0255] The tether is able to be used to anchor the balloon. This may be to a wall or ceiling or other anchor point to isolate movement of the balloon to a particular region. The tether is preferably of a sufficiently soft material to allow a thumb tack to be pushed through it by hand, in order to anchor the balloon. Alternative fasteners may also be used such as staples, to anchor the balloon by its tether.
[0256] In one embodiment as shown, the balloon is bonded at the spout including to the tether to thereat seal the balloon. In this manner the only way for gas to rapidly enter and/or leave the balloon is via the tether. Gas may leave the balloon over a longer period of time by leaking through the wall of the balloon due to the wall, in some constructions, being potentially very slightly permeable to the gas contained inside. But this is a slower process than if the gas were to leave via the spout/tether.
[0257] With reference to
[0258] The bonding at the spout 12 may be by compressing and adhering the spout sealed as shown in the cross sectional view of section AA, seen in
[0259] The adhesive may form a bead on the inside of the balloon adjacent the bonded region. The bead can help prevent a peeling open of the bonded region as gas pressure in the balloon increases.
[0260] An alternative may be that the bond or seal is formed by an o-ring or elastic band which tightly surrounds the spout of the balloon and the tether. The o-ring or elastic band may be provided such that the inflation conduit can remain engaged with the balloon.
[0261] In the preferred form the tether is associated with a one way valve 6 which serves to restrict the escape of gas via the tether once the balloon is inflated. In the preferred form this one way valve 6 is provided at the first open end 7 of the tether 3. The tether also has a second open end 8 at where the tether is able to connect directly or indirectly to a gas delivery source. The one way valve 6 preferably resides at the first open end of the tether but may alternatively be placed at other locations along the tether between the first open end 7 and second open end 8. Where the tether extends into the balloon the one way valve is preferably inside of the balloon 2. Alternatively the one way valve may be located at and/or in the spout and at the end of the tether. In this case, the tether may not extend into the balloon other than at least partially into the spout.
[0262] Gas passing through the one way valve can enter into the balloon but the one way valve prevents or restricts the flow of gas in the balloon out through the first open end 7 of the spout and out of the balloon.
[0263] The one way valve 6 is preferably a duckbill valve. Its operation is more clearly shown in
[0264] The valve 6 may be formed from two plies of flexible film material 16 and 17 as seen in
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[0266] Should any gas leak from the balloon such as through the wall of the balloon and/or through the duckbill valve, it is possible to replenish gas inside the balloon. Such leakage may cause the balloon to at least partially deflate and a replenishing is able to cause the balloon to be re-inflated.
[0267] The materials used for the construction of the duckbill are preferably thin and flexible. The duckbill valve itself is preferably relatively small and this helps allow for the balloon to assume a small volume condition when flaccid. This can be important for packing and shipping where it is desirable to reduce the volume of the retail pack in which the balloon or a plurality of balloons (as will hereinafter be described) are retained.
[0268] The embodiment described above, wherein a one way valve 6 is located at or near a first open end 7 of the tether 3, is particularly convenient for construction of the assembly. As an alternative, the one way valve may be sized to fit inside of the internal diameter of the tether, in which case the valve may be positioned either inwardly or outwardly of the spout at another location along the tether between its first and second open ends. In this embodiment the balloon can be attached and sealed directly to the tether, for example with a fastener that extends about a neck of the spout and clamps it to the tube.
[0269] However it will be appreciated that in some forms of the invention means other than a one way valve may be provided for sealing the balloon after inflation. For example, the tether may be provided to consumers in a slack knot formation which can be pulled taught to seal off the tether and its associated balloon. This is described in more detail below. Further alternatives may include a crimp or clip applied to the tether to crush the internal passageway of the tether in order to seal it.
[0270] The tether 3 is preferably flexible along its entire length. However in parts it may be more rigid including for example at the second outlet 8 where the tether may include a fitting that allows for the second opening to engage with an outlet of a pump or the like.
[0271] As can been seen in
[0272] The second opening 8 is able to connect with an air outlet of the pump to make a fluid connection with the pump. Preferable this connection between the tether and the pump is a releasable connection. In some forms an intermediate conduit may exist between the pump and where the second outlet attaches for fluid connection. In
[0273] Once the balloon has been inflated as seen in
[0274] The tether 3 is of material that is conveniently cut by a person. It may also be possible to tear or snap the tether by hand without the use of a tool such as scissors. The tether may come pre-attached to a gas delivery source at its second open end 8. Such connection may be permanent or releasable. If permanent then a removal such as by cutting or snapping of the tether 3 will be required but if the connection between the tether and the gas pressure source is releasable then a removal of the tether by pulling it away from the gas delivery source will be possible. Thereafter a person can still cut, snap or tear the tether to a desired length.
[0275] As seen in
[0276] In a preferred form a plurality of balloon and tether assemblies are provided as a set. They are provided in a manner so that the balloons are able to simultaneously inflate from a single gas delivery source. The plurality of balloon and tether assemblies 1 are engaged to a manifold 37. An example of this is shown in Figure la wherein the manifold is a manifold housing 37A. An alternative manifold is a manifold conduit 37B as shown in
[0277] In the preferred form all of the gas outlets 40 are provided at a common region 41 of the manifold housing 37A. Preferably this common region is a face of the manifold housing. Preferably the face at the common region 41 is opposite the manifold housing 37A to where the gas inlet 38 is provided.
[0278] The manifold housing may be connected directly to the pump housing as seen in
[0279] In the preferred form all of the tethers are engaged with the manifold housing 37A and preferably extend in the same general direction from the manifold housing 37A. For example, the tethers may extend alongside one another so as to present the plurality of balloons proximate each other in a bunch. This has the advantage of being able to pack the plurality of balloon and tether assemblies pre-engaged and with the manifold housing in the retail pack 45 to assume a compact condition and a condition ready for rapid inflation of the balloons once the pack is opened.
[0280] The plurality of tethers engaged to the manifold housing may each be of the same length or of varying lengths.
[0281] The manifold housing 37 may be of rigid plastic material. It is preferably more rigid than the material used for the tethers.
[0282] The pump or other gas delivery source 28a /b is able to deliver gas through the manifold housing 37A simultaneously into each of the tethers 3 that are engaged to the manifold housing 37A and thereby cause all of the balloons connected by a respective tether to the manifold housing 37A to be inflated simultaneously. Once the pump is turned off or disconnected or the supply of gas is otherwise terminated or where the gas pressure inside the balloons equalises or becomes larger than the gas inside the tethers, each of the balloons will be then self-sealed by virtue of the one way valve.
[0283] Once sufficiently or desirably inflated, inflation can stop and the balloons are then able to be used for display for example. The balloons may remain attached by their tethers to the manifold housing 37A. The manifold housing 37A may include a fastening feature 48 that allows for the manifold housing 37A to be anchored to a structure to present the balloons and have them anchored in place. The fastening feature 48 may be a loop or hook or other opening through which a pin or thumb tack or a string can pass to facilitate anchoring. Any intermediate conduit 39 may also remain attached to the manifold housing 37A and it may be provided as a tether for anchoring the balloons. Alternatively one or more of the tethers may be removed from the manifold housing 37A and/or cut to separate the balloons from the manifold housing 37A and allow for each balloon to be individually anchored by its respective tether.
[0284] It will be appreciated that one of the benefits provided by the present invention where a plurality of tethers are engaged to the manifold housing 37A is that a simultaneous inflation of all of the balloons can occur. Yet with sealing of the balloons happening for each individual balloon. This means that the balloons can be individually removed or separated from the manifold without causing any of the balloons to deflate. Therefore once a plurality of balloons have been inflated a person is then able to separate each tether from the manifold individually when desired.
[0285] Balloons, in particular party balloons, are not all of a consistent construction. Some balloons may be less elastic than others. If during filling it is noticed by a user that a balloon or a few balloons in the set are inflating more rapidly than others and may reach a point of maximum inflation and thereby burst, a person is able to squeeze or seal a tether to prevent supply of gas to that particular balloon or balloons. Once the gas supply is stopped the person can release the tether. This can help control the degree of inflation that or more the balloons in the set is able to achieve.
[0286] Remaining attached to the manifold housing 37A, each of the balloons via its respective tether is able to receive additional inflation or be re-inflated if gas does leak from the balloons over time. It is feasible that the set of balloons may remain attached to the manifold housing 37A, be used for a certain period and thereafter be stored. With most latex balloons the air will escape the balloons over a period of 1 to 15 days where the balloons return to or towards a flaccid state. The next time that the set of balloons is wanting to be used, the manifold 37A can be re-connected to a gas delivery source and the balloons can again be re-inflated for use at another event.
[0287] With reference to
[0288] The balloons in a set of tether and balloons assemblies may be of variable configuration. As seen in
[0289] In the preferred form the tethers of a set are provided to the user attached to each other at least partially along their length. As can be seen in
[0290] Preferably the retail pack contains at least two sets of such numbers of balloons, each set being provided with the tethers in a ribbon format.
[0291] A variation of the manifold 37 is shown in
[0292] Reference will now be made to various components and variations of such components that can be used.
[0293] With reference to
[0294] In order to prevent the egress of the fluid between the balloon and the tether a seal 107 may be provided across a portion of the balloon and around that inwardly extending portion of the inflation tube or tether 103.
[0295] The seal 107 may be any suitable means for preventing egress of air at the mouth of the balloon between the balloon and the tether. The seal ensures that the mouth of the balloon can only receive gas and release gas via the tether.
[0296] A plurality of balloon and tether assemblies may be provided such that the plurality of balloons may be inflated at the same time. In order to do this the plurality of balloon and tether assemblies may be coupled with a manifold 104 as shown in
[0297] The manifold may be connected to adapted to be connected to a hose of a domestic vacuum cleaner that can operate in reverse mode in order to drive air out of the hose. This may be a suitable source of air to inflate the balloons.
[0298] The manifold 104 may have any suitable connection means 105 for coupling with the fluid source such as a snap fit connection, interference fit connection, or threaded connection as shown in
[0299] As shown in
[0300] The engagement between the inflation tubes 103 and the manifold 104 may be such that the components are permanently coupled with each other. In an alternative form as shown in
[0301] A specific embodiment of this releasable connection is shown in
[0302] In order to achieve this crimping the tube closure 107 has a biased clamping or constricting force which acts to bend the flexible sides of the inflation tube and close off the internal flow path of the inflation tube.
[0303] The tube closure 107 may be in the form of an o-ring. In order to prevent the tube closure 107 from crimping the inflation tube 103 and manifold outlet 106 and preventing fluid flow while the inflation tube is still in connection with the manifold the crimping force provided by the tube closure 107 may be sufficient to crimp the inflation tube alone but not such as to crimp the combined inflation tube and manifold outlet where the manifold outlet is inserted into the inflation tube. To this end the manifold outlet 106 may be formed from a comparatively stiffer and less flexible material than that of the inflation tubes.
[0304] In one form the inflation tubes 103 may be formed from a flexible material such that the sides of the inflation tube may be deformed under sufficient external pressure and towards each other in order to close off the gas flow path of the inflation tube.
[0305] An alternative closure for sealing an inflation tube once the balloon is sufficiently inflated will now be described. With reference to
[0306] As the inflation tubes 103 are preferably comprised of a flexible material a tightened knot will serve to crimp the flow path of the inflation tube and prevent the egress of fluid from the balloon.
[0307] When the knot is sufficiently tightened such as to form a closure and seal the flow path of the inflation tube the inflation tube 103 may be severed at a point between the knot 109 and the end at for example the manifold 104. This is seen in
[0308] The remaining portion 110 of the knot sealed tether 103 may remain associated with the balloon and provides a tether for the inflated and sealed balloon. The advantage of the use of a duckbill valve over knot sealing the tether is that for the duckbill valve is self-sealing.
[0309] In an alternative form the closure of the inflation tubes may be provided by other manual means post inflation of the balloons such as a user manually tying a knot in the inflation tube to form a closure or a weld closure such as a heat weld or ultrasonic weld to form the walls of the inflation tube into each other.
[0310] In a further alternative form the inflation tubes may be such that a crimping force provided to the outside of the inflation tube may permanently deform the tube and form a closure by cutting off the flow path of the inflation tube. This ability to be permanently crimped may be provided by the material of the inflation tube or of a portion of the inflation tube or may be provided by an additional component external to the inflation tubes.
[0311] An externally provided component could include a sleeve provided over a portion of the inflation tube which, when crimped by an external force, deforms permanently such that it forms a closure in the inflation tube. Such a configuration is shown in
[0312] In this configuration the deformable crimp 111 acts on the inflation tube 103, forming a closure in the inflation tube.
[0313] Another externally provided component is shown in
[0314] The slidable crimp 112 is provided over a portion of the length of the inflation tube 103. The slidable crimp 112 has an external rigid housing and one or more flexible or deformable tines 113 located inside the housing. The length of the tines is such that it is greater than the distance from the inside of the housing to the outside of the inflation tube, as seen in
[0315] In any of the embodiments where a closure is formed in the inflation tube such a closure may be at the end of the inflation tube towards its connection to the manifold 104, or towards the balloon 102, or anywhere along the length of the inflation tube.
[0316] In an alternative embodiment where the plurality of inflation tubes 103 are permanently engaged with the manifold 104, once the balloons have been inflated to a desired amount the manifold is sealed such as to prevent the fluid egressing from the plurality of balloon and tether assemblies.
[0317] According to the invention a plurality of balloons may be filled with a fluid at the same time through respective inflation tubes. The tether length is such that when fully inflated each balloon may just be in contact with the others as a bunch. Or may still be separate or separatable from the others. A manifold in connection with the inflation tubes may be used to simultaneously provide the fluid for the inflation of the balloons. Once inflated, the inflation tubes may then be closed, and the inflation tubes disassociated from the manifold. The closed inflation tubes may then function as a tether devices to provide tethers for the balloons.
[0318] The plurality of inflation tubes 103 in connection to the manifold 104 may be of the same length or may be of a variety of differing lengths.
[0319] They are preferably at least 50 cm long and preferably at least or about 80 cm long. Once inflated, the inflation tubes may instead remain attached to the manifold. The manifold may keep the tethered balloons as a bunch. The manifold may include a securing region at where the manifold can be secured with or by or to another item. For example the manifold may include a hole or hook to receive a string to allow the still tethered balloons to be suspended by the string from a ceiling or rafter. It may also be able to receive a nail to be nailed to a structure.
[0320] A further embodiment of the balloon and tether assembly 101 is shown in
[0321] Seen in
[0322] Conversely, when the pressure in the inflation tube 103 is less than the pressure in the balloon 102, the ball 116 may be forced into association with the narrow part of the seat 117, sealing the valve and preventing a flow of air from the balloon and through the inflation conduit 103. This is shown in
[0323] In a preferred embodiment the tether or inflation tube has a length longer than its width. As the tether may be used for holding of the balloon assembly or its securing to a support in order to display the balloon, it may be preferable that the tether does not draw attention away from the balloon. In such a configuration it may be desirable to have a ratio of length of the tether to its diameter of between 100 to 1 and 200 to 1. More particularly it may be desirable to have a ratio of the length of the tether to its diameter of approximately 150 to 1.
[0324] In order to provide such a ratio and be of a practical length, the tether may be formed having a small diameter. However, decreasing the outer diameter of the tether will also decrease the size of the internal flow passage 51 of the tether. A decrease in the size of the internal flow passage will result in increased resistance to the flow of gas through it.
[0325] Accordingly, it may be desirable to provide a suitable trade-off between providing a thin, unobtrusive tether and preventing high resistances to flow.
[0326] In one embodiment of the invention such a trade-off may be achieved by providing the tether as a tube having an internal diameter of between 2 mm and 4 mm, and an external diameter between 0.1 mm and 1 mm greater than the internal diameter. More particularly, the tube may have an internal diameter of approximately 2.8 mm and an external diameter of approximately 3.5 mm.