ELECTROCHEMICAL DEVICE
20170288275 · 2017-10-05
Inventors
- Katsunori YOKOSHIMA (Takasaki-shi, JP)
- Shinji ISHII (Takasaki-shi, JP)
- Koji KANO (Takasaki-shi, JP)
- Hiroki TAKAHASHI (Takasaki-shi, JP)
- Takatoshi NAGASE (Takasaki-shi, JP)
Cpc classification
H01M10/0587
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01G11/28
ELECTRICITY
Y02E60/13
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/0525
ELECTRICITY
H01G11/76
ELECTRICITY
International classification
H01M10/0587
ELECTRICITY
H01G11/28
ELECTRICITY
H01M10/42
ELECTRICITY
Abstract
An electrochemical device has a positive electrode, a negative electrode, a negative-electrode terminal, separators, and electrolytic solution, where the positive electrode, negative electrode, and separators are stacked and wound together. The negative-electrode terminal is made of metal, and has a joining part which is a part joined to the principal face of the negative-electrode collector. A protective tape is made of insulating material and attached to the negative electrode to cover the joining part. The negative electrode has a first width along the direction parallel with the axis of winding. The positive electrode has a second width, which is smaller than the first width, along the direction parallel with the axis of winding. The length of the protective tape along the direction parallel with the axis of winding is equal to or greater than the second width.
Claims
1. A electrochemical device, comprising: a negative electrode having a negative-electrode collector being a metal foil, and a negative-electrode active material layer formed on a principal face of the negative-electrode collector; a positive electrode having a positive-electrode collector being a metal foil, and a positive-electrode active material layer formed on a principal face of the positive-electrode collector; a negative-electrode terminal made of metal, and having a joining part which is a part joined to the principal face of the negative-electrode collector; a protective tape made of insulating material and attached to the negative electrode to cover the joining part; separators insulating the positive electrode and negative electrode; and electrolytic solution immersing the positive electrode, negative electrode, and separators; where the positive electrode, negative electrode, and separators are stacked and wound together in such a way that the separators separate the positive electrode and negative electrode; wherein, the negative electrode has a first width along a direction parallel with the axis of winding; the positive electrode has a second width, which is smaller than the first width, along the direction parallel with the axis of winding; and a length of the protective tape along the direction parallel with the axis of winding is equal to or greater than the second width.
2. An electrochemical device according to claim 1, wherein lithium ions are pre-doped into the negative-electrode active material layer.
3. An electrochemical device according to claim 1, wherein the negative electrode has a negative-electrode non-forming region where the negative-electrode active material layer is not formed on the principal face; the negative-electrode terminal is joined to the negative-electrode collector in the negative-electrode non-forming region; and the protective tape is attached to the negative-electrode active material layer around the negative-electrode non-forming region and covers the negative-electrode non-forming region and the joining part.
4. An electrochemical device according to claim 1, wherein the negative electrode has a negative-electrode non-forming region where the negative-electrode active material layer is not formed on the principal face; the negative-electrode terminal is joined to the negative-electrode collector in the negative-electrode non-forming region; and the protective tape is attached to the negative-electrode active material layer around the negative-electrode non-forming region and covers the negative-electrode non-forming region and the joining part.
5. An electrochemical device according to claim 1, further comprising: a positive-electrode terminal made of metal, and having a joining part which is a part joined to the principal face of the positive-electrode collector;
6. An electrochemical device according to claim 5, further comprising a protective tape made of insulating material and attached to the positive electrode to cover the joining part.
7. An electrochemical device according to claim 6, wherein the positive electrode has a positive-electrode non-forming region where the positive-electrode active material layer is not formed on the principal face; and the protective tape is attached to the positive-electrode active material layer around the positive-electrode non-forming region and covers the positive-electrode non-forming region and the joining part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] These and other features of this invention will now be described with reference to the drawings of preferred embodiments which are intended to illustrate and not to limit the invention. The drawings are greatly simplified for illustrative purposes and are not necessarily to scale.
[0018]
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[0038]
DESCRIPTION OF THE SYMBOLS
[0039] 100—Electrochemical device
[0040] 110—Electric storage element
[0041] 130—Negative electrode
[0042] 130a—Negative-electrode non-forming region
[0043] 131—Negative-electrode terminal
[0044] 131b—Joining part
[0045] 136—Protective tape
[0046] 140—Positive electrode
[0047] 140a—Positive-electrode non-forming region
[0048] 141—Positive-electrode terminal
[0049] 144—Protective tape
[0050] 150—Separator
DETAILED DESCRIPTION OF EMBODIMENTS
[0051] The electrochemical device 100 pertaining to this embodiment is explained. The electrochemical device 100 may be a lithium ion capacitor. The electrochemical device 100 may also be an electric double-layer capacitor, lithium ion secondary battery, or other type of electrochemical device that can be charged and discharged.
[0052] [Configuration of Electrochemical Device]
[0053]
[0054]
[0055] The negative electrode 130, positive electrode 140, and separators 150 constituting the electric storage element 110 are stacked in the order of separator 150, negative electrode 130, separator 150, and positive electrode 140, toward the winding core C (from the outer side of winding), as shown in
[0056] The negative electrode 130 has a negative-electrode collector 132 and negative-electrode active material layers 133, as shown in
[0057] The negative-electrode active material layers 133 are formed on the negative-electrode collector 132. The material for the negative-electrode active material layers 133 may be a mixture of a negative-electrode active material and a binder resin, which may further contain a conductive aid. For the negative-electrode active material, any material capable of adsorbing lithium ions in the electrolytic solution may be used, such as non-graphitizable carbon (hard carbon), graphite, soft carbon, or other carbon material.
[0058] For the binder resin, any synthetic resin that joins the negative-electrode active material may be used, such as carboxy methyl cellulose, styrene butadiene rubber, polyethylene, polypropylene, polyethylene terephthalate, aromatic polyamide, fluororubber, polyvinylidene fluoride, isoprene rubber, butadiene rubber, and ethylene propylene rubber, for example.
[0059] The conductive aid is constituted by grains made of conductive material, and improves the conductivity between negative-electrode active materials. The conductive aid may be acetylene black, graphite, carbon black, or other carbon material, for example. Any of these may be used alone or multiple types may be mixed. It should be noted that the conductive aid may be a material having conductivity, such as metal material and conductive polymer, among others.
[0060] The negative-electrode active material layer 133 may be provided directly on the negative-electrode collector 132, or it may be provided on an undercoat layer provided on the negative-electrode collector 132. The thickness of the negative-electrode active material layer 133 may be 50 μm, for example.
[0061]
[0062] As shown in these figures, the negative electrode 130 has a rectangular shape. The width of the short side of the negative electrode 130 is defined as the first width D1. The first width D1 represents the width along the direction (Z direction) parallel with the center axis of winding when the negative electrode 130 is wound with the positive electrode 140 and separators 150.
[0063] As shown in
[0064] The negative-electrode terminal 131 is joined to the negative-electrode collector 132 exposed in the negative-electrode non-forming region 130a, and is electrically connected to the negative-electrode collector 132.
[0065] The negative-electrode terminal 131 may be joined to the negative-electrode collector 132 by means of needle crimping.
[0066] As shown in these figures, the negative-electrode terminal 131 can be joined to the negative-electrode collector 132 by pressing the linear member 135 against the negative-electrode collector 132, while crimping it using a needle 131a at the same time (“needle crimping” refers to joining the layers by deforming the linear member using a needle). This way, the linear member 135 is crushed, except for some areas, and becomes flat. The needle 131a, as shown in
[0067] As shown in
[0068] The negative-electrode terminal 131 is covered with a protective tape 136.
[0069]
[0070] The positive electrode 140, as shown in
[0071] The positive-electrode active material layers 143 are formed on the positive-electrode collector 142. The material for the positive-electrode active material layers 143 may be a mixture of a positive-electrode active material and a binder resin, which may further contain a conductive aid. For the positive-electrode active material, any material capable of adsorbing lithium ions and anions in the electrolytic solution may be used, such as activated carbon or polyacene carbide, for example.
[0072] For the binder resin, any synthetic resin that joins the positive-electrode active material may be used, such as carboxy methyl cellulose, styrene butadiene rubber, polyethylene, polypropylene, polyethylene terephthalate, aromatic polyamide, fluororubber, polyvinylidene fluoride, isoprene rubber, butadiene rubber, and ethylene propylene rubber, for example.
[0073] The conductive aid is constituted by grains made of conductive material, and it improves the conductivity between positive-electrode active materials. The conductive aid may be acetylene black, graphite, carbon black, or other carbon material, for example. Any of these may be used alone or multiple types may be mixed. It should be noted that the conductive aid may be a material having conductivity, such as metal material and conductive polymer, among others.
[0074] The positive-electrode active material layer 143 may be provided directly on the positive-electrode collector 142, or it may be provided on an undercoat layer provided on the positive-electrode collector 142. The thickness of the positive-electrode active material layer 143 may be 100 μm, for example.
[0075]
[0076] As shown in these figures, the positive electrode 140 has a rectangular shape. The width of the short side of the positive electrode 140 is defined as the second width D2. The second width D2 represents the width along the direction (Z direction) parallel with the center axis of winding when the positive electrode 140 is wound with the negative electrode 130 and separators 150.
[0077] As shown in
[0078] The positive-electrode terminal 141 is joined to the positive-electrode collector 142 exposed in the positive-electrode non-forming region 140a, and is electrically connected to the positive-electrode collector 142. The positive-electrode terminal 141 may be constituted by two line-shaped metal members made of aluminum, etc., which are joined together by means of resistance welding, etc., and it may be joined to the positive-electrode collector 142 using a needle in the form of needle crimping, just like the negative-electrode terminal 131.
[0079] The positive-electrode terminal 141 may be covered with a protective tape 144.
[0080] The separator 150 separates and insulates the negative electrode 130 and positive electrode 140, while letting the ions contained in the electrolytic solution described later pass through it. To be specific, the separator 150 may be made of paper, woven fabric, non-woven fabric, or microporous membrane of synthetic resin, or the like.
[0081] The negative electrode 130 and positive electrode 140 are stacked and wound together with the separator 150 in between.
[0082]
[0083]
[0084] The electric storage element 110 may be produced by winding, around a winding core C, the laminate constituted by the negative electrode 130, positive electrode 140, and separators 150, stacked together as described above.
[0085] The container 120 houses the electric storage element 110. The top face and bottom face of the container 120 may be closed by lids (not illustrated). The material of the container 120 is not limited in any way, and may be a metal whose primary component is aluminum, titanium, nickel or iron, or stainless steel, for example.
[0086] The electrochemical device 100 is constituted as described above. The electrolytic solution housed in the container 120 together with the electric storage element 110 is a liquid containing lithium ions and anions; for example, it may be a liquid prepared by dissolving an electrolyte, such as LiBF.sub.4 or LiPF.sub.6, in a solvent (propylene carbonate, etc.).
[0087] Lithium ions are pre-doped into the negative electrode 130 of the electrochemical device 100. Lithium ion pre-doping is performed by, for example, electrically connecting to the negative electrode 130 a lithium ion source containing metal lithium, and then immersing the electric storage element 110 in the electrolytic solution. Lithium ion pre-doping may also be performed using other methods. Lithium ions released from the lithium ion source are doped into the negative-electrode active material layer 133 via the electrolytic solution.
[0088] [Effects of the Electrochemical Device]
[0089] As described above, the length P of the protective tape 136 is equal to or greater than the second width D2 being the width of the positive electrode 140. The effects of this are explained using a comparative example.
[0090]
[0091] As shown in
[0092] With the electric storage element 110 pertaining to the embodiment illustrated in
[0093] [Variation Example]
[0094] It was described in the aforementioned embodiment that the negative-electrode non-forming region 130a has, along the Z direction, a width G which is smaller than the width D1 of the negative electrode 130; however, the width G may be the same as the width D1.
[0095] This structure also prevents the formation of an area where the protective tape 136 is present, and an area where the protective tape 136 is absent, on the negative electrode 130, in the Z direction. As a result, local deterioration of the electric storage element 110 can be suppressed.
EXAMPLES
[0096] An electric storage element was produced and its structure was evaluated. To be specific, a positive-electrode paste was produced by mixing and kneading an active material or specifically activated carbon, a conductive aid, and a binder, in water containing thickening agent. This positive-electrode paste was applied on an aluminum foil of 30 μm in thickness that had been etched to add gas permeability, and then dried, to form a positive-electrode active material layer of 100 μm in thickness on one side of the aluminum foil.
[0097] Also, a negative-electrode paste was produced by mixing and kneading an active material or specifically non-graphitizable carbon, a conductive aid, and a binder, in water containing thickening agent. This negative-electrode paste was applied on a copper foil of 15 μm in thickness that had been etched to make 100-μm diameter holes covering 30% of the entire area, and then dried, to form a negative-electrode active material layer of 50 μm in thickness on one side of the copper foil.
[0098] The positive electrode was cut to 24 mm in width (Z direction) and 170 mm in length (X direction), after which the positive-electrode active material layer was partially peeled, to form a positive-electrode non-forming region. The positive-electrode terminal was joined to the positive-electrode non-forming region by means of needle crimping. The negative electrode was cut to 27 mm in width (Z direction) and 240 mm in length (X direction), after which the negative-electrode active material layer was partially peeled, to form a negative-electrode non-forming region. The negative-electrode terminal was joined to the negative-electrode non-forming region by means of needle crimping.
[0099] A protective tape resistant to heat and solvent was attached to the joining part and negative-electrode non-forming region of the negative-electrode terminal. In the comparative example, the length (Z direction) of the protective tape was made equivalent to the length of the negative-electrode non-forming region (length smaller than the width of the positive electrode), and in the example, the length of the protective tape was made equal to or greater than the width of the positive electrode.
[0100] For the separators, a cellulose separator of 0.45 g/cm.sup.3 in density and 35 μm in thickness was cut to 30 mm in width and the cut pieces were used. The positive electrode and negative electrode were held for 12 hours at 180° C. under a reduced pressure of 1 kPa or less, until dry. The separators were held for 12 hours at 160° C. under a reduced pressure of 1 kPa or less, until dry.
[0101] They were stacked in the order of positive electrode, separator, negative electrode, and separator, and then wound together by maintaining the relationship of the positive-electrode active material layer and negative-electrode active material layer facing each other with the separator in between, to assemble an electric storage element whose outermost periphery was constituted by the separator. A lithium foil of 0.1 mm in thickness, 25 mm in width and 25 mm in length was attached to the copper foil surface of the negative electrode on the outermost periphery, and the separators were secured together by tape. Rubber was fitted to seal the positive-electrode terminal and negative-electrode terminal.
[0102] An electrolytic solution was produced by dissolving 1.0 mol/L of LiPF.sub.6 in propylene carbonate. The electric storage element was inserted in an aluminum case of 12.5 mm in diameter, after which the case was crimped and sealed. Twenty electrochemical devices pertaining to the example, and twenty electrochemical devices pertaining to the comparative example, were produced as described above.
[0103] Each electrochemical device was put through charging and discharging cycles and then the remaining capacitance ratio was measured.
[0104] In the present disclosure where conditions and/or structures are not specified, a skilled artisan in the art can readily provide such conditions and/or structures, in view of the present disclosure, as a matter of routine experimentation. Also, in the present disclosure including the examples described above, any ranges applied in some embodiments may include or exclude the lower and/or upper endpoints, and any values of variables indicated may refer to precise values or approximate values and include equivalents, and may refer to average, median, representative, majority, etc. in some embodiments. Further, in this disclosure, “a” may refer to a species or a genus including multiple species, and “the invention” or “the present invention” may refer to at least one of the embodiments or aspects explicitly, necessarily, or inherently disclosed herein. The terms “constituted by” and “having” refer independently to “typically or broadly comprising”, “comprising”, “consisting essentially of”, or “consisting of” in some embodiments. In this disclosure, any defined meanings do not necessarily exclude ordinary and customary meanings in some embodiments.
[0105] The present application claims priority to Japanese Patent Application No. 2016-069137, filed Mar. 30, 2016, the disclosure of which is incorporated herein by reference in its entirety including any and all particular combinations of the features disclosed therein.
[0106] It will be understood by those of skill in the art that numerous and various modifications can be made without departing from the spirit of the present invention. Therefore, it should be clearly understood that the forms of the present invention are illustrative only and are not intended to limit the scope of the present invention.