Method for model-based determination of a temperature distribution of an exhaust gas post-treatment unit
09779218 · 2017-10-03
Assignee
Inventors
- Marc Hehle (Constance, DE)
- Ralf Müller (Deggenhausertal, DE)
- Jens Niemeyer (Friedrichshafen, DE)
- Jörg Remele (Hagnau, DE)
- Guido Schäffner (Horgenzell, DE)
- Holger Sinzenich (Markdorf, DE)
- Tim Späder (Kressbronn, DE)
Cpc classification
F01N9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/0804
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/0406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N3/208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G16C10/00
PHYSICS
International classification
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a method for a model-based determination of a temperature distribution of an exhaust gas post-treatment unit, a differentiation is made between steady operating states and non-steady operating states by taking into account the axial and the radial temperature distribution, and, on the basis of virtual segmentation of the post-treatment unit, in particular the radial heat transfer to the surroundings is taken into account in the model-based determination for steady operating states, and for non-steady operating states the heat transfer from the exhaust gas which flows axially through the post-treatment unit to the segments is taken into account by a heat transfer coefficient k.
Claims
1. A method for a model, comprising: determining a theoretical temperature distribution of an exhaust gas post-treatment unit, wherein exhaust gas flows axially through the post-treatment unit and which the post-treatment unit is segmented at least axially in a model of the post-treatment unit, wherein the theoretical temperature distribution is determined from at least: (a) a theoretical axial heat transfer between the segments due at least predominantly to the exhaust gas, the radial heat transfer determined from at least a heat transfer coefficient (k) and; (b) a theoretical radial heat transfer from a circumference of the post-treatment unit to the surroundings, the radial heat transfer determined from at least a heat transfer resistance value (R.sub.c), determining a deviation of a theoretical temperature downstream of the post-treatment unit from an actual temperature downstream of the post-treatment unit, and in response to the determination of the deviation, (a) adjusting the heat transfer resistance value (R.sub.c) when the model is in a steady-state operating mode, and (b) adjusting the heat transfer coefficient (k) when the model is in a non-steady state operating mode are determined based upon a variation of an exhaust gas temperature measured upstream of the post-treatment unit at predetermined and regular time intervals with respect to a chronological mean value of the exhaust gas temperature; and applying an amount of reducing agent to the post-treatment unit, the amount determined from at least the theoretical temperature distribution.
2. The method as claimed in claim 1, wherein, for the modeling with respect to axial segmentation of the post-treatment unit is axially segmented into disks and radially segmented into rings, wherein the average calculated temperature downstream of the post-treatment unit is determined by averaging the temperatures calculated for each radial segment of the last disk in the axial direction.
3. The method as claimed in claim 1, wherein, for a steady-state operating mode which is based on a given operating state, the given heat transfer coefficient (k) for this operating state is retained in the model calculation.
4. The method as claimed in claim 1, wherein, for a non-steady-state operating mode which is based on a given operating state, a constant heat transfer coefficient (R.sub.c) is expected in the modeling for this operating, state.
5. The method as claimed in claim 1, wherein the heat transfer coefficient (R.sub.c) is dependent on the ambient conditions of the post-treatment unit.
6. The method as claimed in claim 1, wherein the direction of the change in the heat transfer coefficient (k), is determined at least by the derivatives of the measured and calculated average temperature profiles downstream of the post-treatment, wherein the heat transfer coefficient (k) is increased and decreased as a function of the relative timing of the inflection points which correspond to the maximum and minimum values of the derivatives.
7. The method for the model-based determination of the temperature distribution of an exhaust gas post-treatment unit using an SCR catalytic converter, as claimed in claim 1; wherein the SCR catalytic converter is integrated into a regulating structure with at least one SCR model, a pilot controller and a regulator, wherein a quantity of NH.sub.3 which is fed to the SCR catalytic converter is determined based upon at least an emission limiting value, by the pilot controller, wherein the SCR model supplies the input variables for the pilot controller, wherein in the pilot controller the NO.sub.x value corresponding to the supplied data is continuously calculated and compared with the predefined emission value, and wherein, by adapting the respective NH.sub.3 quantity which is fed to the SCR catalytic converter, the regulator approximates the NO.sub.x actual value measured downstream of the SCR catalytic converter to the a calculated NO.sub.x setpoint value downstream of the SCR catalytic converter.
8. The method as claimed in claim 7, wherein the approximation is performed incrementally in the steady-state mode in order to compensate deviations of the NO.sub.x actual value measured downstream of the SCR catalytic converter from the calculated NO.sub.x setpoint value downstream of the SCR catalytic converter.
9. The method as claimed in claim 7, wherein input variables provided for the pilot controller include at least: NO and NO.sub.2 downstream of an SCR ppm, the maximum amount of NO and NO.sub.2 mol/s which can be converted at the given load, the converted NO and NO.sub.2 mol/s, the maximum NH.sub.3 storage capacity NH.sub.3 max, mol which can be stored, and the NH.sub.3 storage load NH.sub.3 mol stored.
10. The method as claimed in claim 7, wherein deviations which occur in a variable-dependent fashion between the NO.sub.x value determined on the basis of the input variables in the pilot controller and the predefined, emission value are taken into account by changing the supply of NH.sub.3 in such a way that an increase or decrease occurs for the NH.sub.3 stored in the SCR model.
11. The method as claimed in claim 7, wherein a model adjustment arrangement, in which the time sequence of the difference between measured NO.sub.x values and those determined in the model is determined as a measure of model errors, is integrated into the regulating structure.
12. The method as claimed in claim 7, wherein NO.sub.x reactions in the SCR model are determined by subsequent main reactions
NO+NO.sub.2+2NH.sub.3.fwdarw.2N.sub.2+3H.sub.2O, 1.) as a fast reaction
4NO+4NH.sub.3+O.sub.2.fwdarw.4N.sub.2+6H.sub.2O 2.) as a standard reaction, and
6NO.sub.2+8NH.sub.3.fwdarw.7N.sub.2+12H.sub.2O, 3.) as a slow reaction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further details and features of the disclosure can be found in the claims, the following explanations and the drawings. In the drawings:
(2)
(3)
(4)
(5)
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(8)
DETAILED DESCRIPTION
(9) As is known from practice and also often described in the literature, in particular the patent literature, there are in particular drive systems which are operated with diesel engines and in which exhaust gas post-treatment systems are used arranged downstream with respect to the engine by means of which certain exhaust gas components, in particular pollutants contained in the exhaust gas are to be as far as possible removed from the exhaust gas or at least made innocuous. In order to reduce the amount of nitrogen oxides contained in the oxygen-rich exhaust gas of diesel internal combustion engines, in particular what is referred to as SCR technology is used in which the nitrogen oxides are selectively reduced to form nitrogen and water using ammonia or a corresponding precursor which can be converted into ammonia.
(10) So that this is achieved with a high conversion rate of the nitrogen oxides, in particular the temperature-dependent NH.sub.3 storage capability of the catalytic converter has to be taken into account, which storage capability changes, in particular, as a function of the operating conditions of the internal combustion engine, and also the ambient conditions and over the through-flow length of the catalytic converter. These changes cannot be detected in a real fashion, in particular with acceptable expenditure. For this reason, parallel to the detection of the temperatures by measuring technology on the input side and the output side with respect to the catalytic converter, the temperature distribution therein is detected in a virtual, model-based fashion in order to obtain a picture of the temperature distribution which is as precise as possible while taking into account the temperature values which are detected by measuring technology and the temperature values which are determined virtually, and in order to be able to perform open- and/or closed-loop control of the metering in of the reducing agent, that is to say an ammonia-forming substance, also correlated to the storage behavior of the catalytic converter, in particular while taking into account said temperature distribution.
(11)
(12) In accordance with the engine emissions and the metering in of reducing agent into the exhaust gas flow, the latter contains mass fractions m of NO, NO.sub.2 and NH.sub.3 to which corresponding molar amounts n correlate, said amounts changing in accordance with the respective conversion rates over the throughput through the disks 1 to 3. In accordance with the illustration, the output values of the one disk, for example disk 1, constitute the input values of the following disk, for example the disk 2. Taking into account the reactions which take place in each of the disks, a corresponding temperature Tdisk and also the molar amount nNH.sub.3 in mol stored in the disk are obtained for each of the disks, wherein the temperature effect arising from the reactions in the disks is substantially less compared to the inputting of heat from the exhaust gas flow.
(13) In a refinement of the detection of temperature for the disks, it is also possible to detect the conduction of heat between successive disks (not illustrated). The entire molar amount of NH.sub.3 which is stored in the catalytic converter corresponds to the sum of the molar amounts NH.sub.3 stored in the disks.
(14)
(15) If, as in the disclosure, the radial temperature distribution is not assumed to be constant for each of the virtual disks, this requires per se for each of the disks 1 to 4 to be divided virtually into segments, as is illustrated in the schematic view in
(16) Another type of segmentation is illustrated by
(17) In
(18) With respect to the radial segmentation which is provided in the model and the associated possibility of detecting the radial temperature distribution over the respective virtual disk, temperature detection can take place in different radial regions in a real fashion on the output side of the catalytic converter, as shown in
(19) One inventive possibility for taking into account the axial and radial temperature distribution is illustrated in
(20)
(21) The heat transfer occurs from the flowing gas mass, detected respectively on a disk-related basis, to the catalytic converter material taking into account the heat transfer coefficient k, wherein the catalytic converter material of the respective disk is illustrated symbolized as a heat accumulator 19 or 20. Oriented with the real catalytic converter, a thermal gradient results for the catalytic converter body symbolized by the heat accumulators 19, 20, with respect to the circumference of the catalytic converter, corresponding to the given temperature differences. With respect to the illustration according to
(22) In the illustration of the thermal model provided by
(23) Corresponding to the usually relatively small influence of the radial heat transfer, from the body thereof, in particular that is to say from the catalytic converter body, on the temperature of the exhaust gas post-treatment unit, which is embodied in particular as a catalytic converter, on the surroundings, in the steady-state case adaptation takes place by changing the heat transfer resistance R.sub.c by a regulating arrangement 22. The steady-state case is determined in the model under the conditions described above by steady-state detection indicated in the block 21. The regulating arrangement 22 takes into account the difference between the output-side temperatures T downstream of the exhaust gas post-treatment unit, with respect to an SCR catalytic converter as in the exemplary embodiment, that is to say downstream of the sensor CAT (measured) and T downstream of the model (calculated). If relevant deviations occur with respect to an exhaust gas temperature T measured over a chronological mean value of the input-side, upstream of the exhaust gas post-treatment unit, in particular upstream of the catalytic converter, the heat transfer coefficient k is changed. This is because the heat transfer coefficient k changes as a function of the flow rate of the exhaust gas, and therefore as a function of the load, and in addition the heat content of a respective storage disk, like also that of the body of the exhaust gas post-treatment unit, in particular of the catalytic converter as a whole, is influenced far more by the temperature of the through-flowing exhaust gas than by the heat transfer from the respective disk to the surroundings. The changing of the heat transfer coefficient k follows, starting from the block 23 taking into account the described dynamic factors.
(24)
(25) The measured, inlet-side exhaust gas temperature, denoted as T upstream of CAT, is detected in block 31 and is processed according to block 30 in the model calculation, after passing through a pole position compensation arrangement according to block 32. The measured, outlet-side exhaust gas temperature, denoted as T downstream of CAT, according to block 33 is fed to a block 35 via a pole position compensation arrangement according to block 34, in which block 35 adjustment of the measured exhaust gas temperature T downstream of CAT sensor towards the calculated exhaust gas temperature T downstream of CAT model takes place. With respect to the calculated, outlet-side exhaust gas temperature T downstream of CAT model, weighted formation of mean values takes place in block 36 taking into account the results according to block 30, which mean values are fed as a result to the block 35 via the block 37 as a calculated, outlet-side temperature T downstream of CAT sensor.
(26) The differentiation between steady-state and non-steady-state operating behavior takes place taking into account the adjustment of measured outlet-side temperature T downstream of CAT sensor, carried out in the block 35, and the calculated outlet-side temperature T downstream of CAT model, wherein by the steady-state detection according to block 38 and the subsequent adjustment of the heat transfer resistance R.sub.c (block 40) the latter is fed as a parameter into the model calculation according to block 30. In the case of the non-steady-state detection according to block 39, provided by the adjustment according to block 35 between the measured and calculated, outlet-side temperature T downstream of CAT, the adjustment of the heat transfer coefficient k takes place in the block 41 with subsequent feeding into the model calculation according to block 30. In said model calculation, the ambient temperature T, which is made available according to block 42, is also taken into account.
(27)
(28) By using a model-based calculation of the temperature distribution in a model of an exhaust gas purification unit, in particular by using the model-based calculation explained above, operation is carried out in a regulating structure for an exhaust gas purification unit, in particular an SCR catalytic converter according to
(29) In
(30) In the SCR model the temperature-dependent NH.sub.3 storage capability is additionally taken into account, in particular in parallel with the modeled temperature calculation, as a function of the NH.sub.3 concentration in the exhaust gas, in particular in a characteristic-diagram-related fashion on the basis of data determined on a test bench for the respective catalytic converter material. By taking into account this storage behavior and the main reactions represented below, the total conversion rate of NH.sub.3 is determined, said conversion rate correlating to the difference between the proportion of NO.sub.x upstream of the CAT and the proportion downstream of the CAT, and by means of it the NO.sub.x value which is respectively taken as the target value, for example the emission value which is to be complied with on the basis of legal prescriptions, can therefore be determined.
(31) The abovementioned main reactions are:
NO+NO.sub.2+2NH.sub.3.fwdarw.2N.sub.2+3H.sub.2O, 1.) as a fast reaction
4NO+4NH.sub.3+O.sub.2.fwdarw.4N.sub.2+6H.sub.2O 2.) as a standard reaction, and
6NO.sub.2+8NH.sub.3.fwdarw.7N.sub.2+12H.sub.2O 3.) as a slow reaction.
(32) For the model calculation, it can be assumed as an approximation that the more rapid reaction is ended in each case before the slower one begins, with the result that in terms of the computational technology the reactions can be assumed to occur in succession. After the respectively more rapid reaction, the converted quantities of NO and NO.sub.2 are subtracted from the initial quantities and after each reaction the quantity of NH.sub.3 which is still available in the volume of a disk is determined.
(33) With respect to the regulating structure according to
(34) Correspondingly, the input parameters to the SCR model relating to the exhaust gas flowing via the SCR catalytic converter 50 are NO, NO.sub.2, exhaust gas mass, temperature T upstream and downstream of the CAT and NH.sub.3. On the outlet side the following are detected: NO.sub.x, NO/NO.sub.2 converted, NO/NO.sub.2 maximum converted, NH.sub.3 stored and NH.sub.3 maximum and stored. The calculation of the conversion requirement of NH.sub.3 and the quantity of NH.sub.3 which is to be stored and removed from storage takes place in the pilot controller 52, and is applied to the SCR model 51 and the SCR catalytic converter 50. The regulator 53 is assigned the function of determining any additional metering quantity to the SCR catalytic converter 50 in order to adjust the SCR catalytic converter 50 with the SCR model 51 on a case-by-case basis.
(35) Taking as a basis the fact that the quantity of NH.sub.3 which is respectively matched to the predefined emission value, that is to say NO.sub.x downstream of the CAT, and which is to be sprayed in as a reducing agent by the pilot controller on the basis of the prescriptions of the SCR model 51 and that corresponding spraying in is brought about, by the model adjustment arrangement 54 an evaluation is carried out to determine whether a relatively large deviation is present between the SCR model 51 and the SCR catalytic converter 50, and this is done for the case in which the “quantity for removal from storage is unequal to zero” in the pilot controller. If this is the case, in the model the maximum storage capability is changed, and therefore also the pilot controller is adapted for the next load change since the pilot controller 52 itself operates on the basis of data which is made available by the SCR model 51. Said data comprises: NO downstream of SCR CAT ppm, NO.sub.2 downstream of SCR CAT ppm, maximum convertible NO mol/s, maximum convertible NO.sub.2 mol/s, NO converted mol/s, NO.sub.2 converted mol/s, NH.sub.3 max mol storable and NH.sub.3 mol stored. According to the definition that the model adjustment takes place only if “quantity for removal from storage is unequal to zero” is in the pilot controller, model adjustment takes place only in the phase of removal from storage.
(36) According to the data predefined by the SCR model 51, the pilot controller adjusts the injected quantity of NH.sub.3 to the effect that the respectively predefined emission value, that is to say, for example, a legal emission value, is complied with. For this purpose, in the pilot controller the output-side NO.sub.x value is calculated continuously on the basis of the data supplied by the SCR model 51 and is compared with the predefined emission value. If relatively large deviations occur, the fed-in quantity of NH.sub.3 is increased or decreased by changing the quantity of NH.sub.3 which is metered by the pilot controller 52 and is to be injected in the SCR model 51.
(37) For example, an NO.sub.x value of 0.5 g/kWh which is calculated by the pilot controller 52 can bring about an excessively large rate of conversion of NO.sub.x with respect to an emission value, that is to say, for example, the legal emission value of 0.67 g/kWh. Accordingly, the injection of NH.sub.3 is decreased by the pilot controller 52. If the conversion of NO.sub.x is smaller than the predefined emission value, the pilot controller 52 brings about the increase in the NH.sub.3 injection quantity. The storage of NH.sub.3 is performed in such a way that a risk of slip is ruled out.
(38) The time profile between an NO.sub.x which is set in a real fashion downstream of the CAT and the NO.sub.x calculated according to the model is detected at defined times using the model adjustment arrangement 54. If there is a resulting difference between these values and if these values are plotted in a diagram as NO.sub.x values over time in curves, the area between the curves is a measure of the model error. If this model error exceeds a threshold value, the storage capability in the model is changed. Such changes are preferably performed according to the invention only during the removal from storage, since the storage capability changes only slowly due to CAT aging and model errors become significantly more visible compared to the storage. In conjunction with such a correction using the model adjustment means 54, the aging of the catalytic converter is also preferably taken into account automatically.
(39) Whether the SCR model 51 also has to be corrected in terms of its maximum storage capability under the respective conditions, that is to say whether an increase or decrease of the storage capability is necessary, depends on the NO.sub.x values which are determined by sensor, that is to say measured. The following applies: NO.sub.x model−NO.sub.x real>0: increase the storage capability of the model, <0: decrease the storage capability of the model.
(40) In the steady-state operating mode, in the case of relatively small deviations of the NO.sub.x values, calculated in the SCR model 51, from the measured NO.sub.x values downstream of the SCR catalytic converter 50, the regulator 53 is assigned the function of performing adaptation of the sprayed-in mass of NH.sub.3 in a way which is superimposed with respect to and independently of the definitions of the pilot controller 52, in order to ensure rapid adaptation with respect to compliance of the NO.sub.x emission values.
(41) The said adaptation preferably takes place in that the conversion rate of NO.sub.x or NH.sub.3 is detected over the load of the accumulator, and deviations of the actual load from the load corresponding to the setpoint conversion are determined as a measure for what quantity is to be stored or removed from storage. In the case of storage, the quantity which is to be stored corresponds to the difference between the actual load and the setpoint conversion rate of a corresponding load with respect to a linear interpolation of the load curve between the actual load value and the maximum load. In the case of removal from storage, the quantity which is to be removed from storage corresponds to the difference between the actual load and a linear interpolation of the load curve between the actual load and the passage thereof through the point of intersection of the axes, as illustrated in