Guide vane assembly
09777585 · 2017-10-03
Assignee
Inventors
Cpc classification
F05D2300/603
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/644
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/542
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/282
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/6034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/246
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D9/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03B3/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A guide vane assembly for a stator vane stage comprises at least two aerofoil members joined together using a vane assembly attachment web. The vane assembly attachment web may be provided at the inner and/or outer radius of the aerofoil members. The vane assembly attachment web allows the guide vane assembly to be attached to an inner and/or outer attachment ring, thereby forming a stator vane stage. Such an arrangement may allow composite fiber reinforced guide vane assemblies to be readily assembled together to form stator vane stages. Stator vane stages that comprise such composite fiber reinforced guide vane assemblies may be lighter than conventional metallic stator vane stages.
Claims
1. A guide vane assembly for a gas turbine engine stator vane stage comprising: a plurality of aerofoil members, each extending from a root to a tip; a single connection joining the tips or roots of two adjacent aerofoil members of the a plurality of aerofoil members, wherein: the single connection comprises a vane assembly attachment web integrally formed with the two adjacent aerofoil members either between the tips or between the roots of the two adjacent aerofoil members, the vane assembly attachment web being fixable to the stator vane stage; said two adjacent aerofoil members and vane assembly attachment web are formed using a fibre-reinforced composite material; a first attachment flange extending from a first end to a second end, wherein the second end of the first attachment flange is at a root or tip of one of the two adjacent aerofoil members at an end of said one of the two adjacent aerofoil members that is radially opposite to where the vane attachment web assembly is formed; and a second attachment flange extending from a first end to a second end, wherein the second end of the second attachment flange is at a root or tip of another one of the two adjacent aerofoil members at an end of said other one of the adjacent two aerofoil members that is radially opposite to where the vane attachment web assembly is formed.
2. A guide vane assembly according to claim 1, wherein a circumferential extent of the guide vane assembly, with respect to a rotational axis of the gas turbine engine is defined by the first and second ends.
3. A guide vane assembly according to claim 1, wherein the first and second ends of the respective first and second attachment flanges are within a circumferential extent of the guide vane assembly with respect to a rotational axis of the gas turbine engine.
4. A guide vane assembly according to any one of claim 1, wherein the fibre-reinforced composite material comprises fibres that extend continuously from the first end of the first attachment flange to the first end of the second attachment flange passing through the two adjacent aerofoil members and the vane assembly attachment web.
5. A guide vane assembly according to claim 1, wherein the vane assembly attachment web has radially inner and outer surfaces with respect to a rotational axis of the gas turbine engine, one of the inner and outer surfaces is shaped to cooperate with an attachment ring of the stator vane stage to allow the guide vane assembly to be located and fixed to the attachment ring.
6. A guide vane assembly according to claim 5, wherein the other of the radially inner and outer surfaces is shaped to cooperate with an attachment fixture including a ring or a ring segment allowing the guide vane assembly to be located and fixed between the attachment ring and the attachment fixture.
7. A guide vane assembly according to claim 1, wherein: each aerofoil member has a pressure surface and a suction surface; and both the pressure surface and suction surface of the two adjacent aerofoil members in the guide vane assembly are formed using a single set of fibres.
8. A guide vane assembly according to claim 1 comprising only two aerofoil members.
9. A guide vane assembly according to claim 1 comprising more than two aerofoil members.
10. A stator vane stage for a gas turbine engine comprising: at least one guide vane assembly according to claim 1; an inner attachment ring located at the roots and/or an outer attachment ring located at the tips of the plurality of aerofoil members; and an inner and/or an outer attachment fixture each including a ring or a ring segment, wherein the vane assembly attachment web is used to attach each guide vane assembly to the inner attachment ring using the inner attachment fixture and/or to the outer attachment ring using the outer attachment fixture.
11. A stator vane stage for a gas turbine engine stator vane stage comprising: a guide vane assembly including: a plurality of aerofoil members, each extending from a root to a tip; a single connection joining the tips or roots of two adjacent aerofoil members of the a plurality of aerofoil members, wherein: the single connection comprises a vane assembly attachment web integrally formed with the two adjacent aerofoil members either between the tips or between the roots of the two adjacent aerofoil members, the vane assembly attachment web being fixable to the stator vane stage; said adjacent aerofoil members and vane assembly attachment web are formed using a fibre-reinforced composite material; the guide vane assembly extends from a first end to a second end, the first end and the second end being axially spaced apart from each other; a first attachment flange extending from the first end to the tip or root of one of the two adjacent aerofoil members radially opposite of where the vane attachment assembly web is formed; and a second attachment flange extending from the second end to the tip or root of another one of the two adjacent aerofoil members radially opposite of where the vane attachment assembly web is formed; at least one of an inner attachment ring located at the roots of the plurality of aerofoil members and an outer attachment ring located at the tips of the plurality of aerofoil members, the first and second attachment flanges being axially spaced apart from each other, wherein one of the at least one of the inner attachment ring and the outer attachment ring has a castellated shape having recesses and crests, each recess being shaped to receive the vane assembly attachment web of the guide vane assembly.
12. A stator vane stage according to claim 11, wherein the at least one of the inner attachment ring and the outer attachment ring includes the inner attachment ring, and the inner attachment ring has a castellated shape and the stator vane stage comprises an inner attachment fixture that has at least one fixing element including a ring or ring segment located within a corresponding recess, each fixing element having a circumferentially extending gas-washed surface that covers one or more of the recesses.
13. A stator vane stage according to claim 11, wherein the at least one of the outer attachment ring and the outer attachment ring includes the outer attachment ring, and the outer attachment ring has a castellated shape and the stator vane stage comprises an outer attachment fixture that has at least one fixing element including a ring or ring segment located within a corresponding recess, each fixing element having a circumferentially extending gas-washed surface that covers one or more of the recesses.
14. A stator vane stage according to claim 11, wherein the other of the inner attachment ring and the outer attachment ring has a castellated shape having recesses and crests, each recess being shaped to receive the first attachment or second attachment flange of the guide vane assembly.
15. A stator vane stage according to claim 11, wherein each crest forms a circumferentially extending gas-washed surface between aerofoil members.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described, by way of example only, with reference to the accompanying Figures, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(22) With reference to
(23) The gas turbine engine 10 works in a conventional manner so that air entering the intake 11 is accelerated by the fan 12 to produce two air flows: a first air flow A into the intermediate pressure compressor 13 and a second air flow B which passes through the bypass duct 22 to provide propulsive thrust. The intermediate pressure compressor 13 compresses the air flow A directed into it before delivering that air to the high pressure compressor 14 where further compression takes place.
(24) The compressed air exhausted from the high-pressure compressor 14 is directed into the combustion equipment 15 where it is mixed with fuel and the mixture combusted. The resultant hot combustion products then expand through, and thereby drive the high, intermediate and low-pressure turbines 16, 17, 18 before being exhausted through the nozzle 19 to provide additional propulsive thrust. The high, intermediate and low-pressure turbines 16, 17, 18 respectively drive the high and intermediate pressure compressors 14, 13 and the fan 12 by suitable interconnecting shafts.
(25) The compressor and turbine each comprise rotor stages and stator stages. In
(26) The OGV stage 100 comprises at least one guide vane assembly. For example, the OGV stage 100 may comprise a plurality of guide vane assemblies such as the guide vane assembly 110 shown in
(27) Referring to
(28) The inner vane assembly web 131 has a radially inner surface 136 and a radially outer surface 135. The outer vane assembly web 132 also has a radially inner surface 138 and a radially outer surface 137.
(29) The guide vane assembly 110 shown in
(30) Guide vane assemblies according to the invention, including the guide vane assemblies 210, 310 described herein, may comprise (and/or may be formed or manufactured using) a fibre-reinforced composite material, such as a fibre-resin composite. The fibre-reinforced composite material may be, for example, an organic matrix composite, such as a carbon fibre based composite. Any suitable method may be used to form the fibre-reinforced composite guide vane assemblies such as, for example, impregnating the fibres with the resin, forming the desired shape and then curing in an autoclave (a so-called “pre-preg” method), or a dry-fibre and resin-transfer method, or an Automated Fibre Placement (AFP) method.
(31) Where the guide vane assembly 110, 210, 310 is manufactured using a resin transfer method using a dry fibre perform, the outer plies may, for example, be formed from a braided tube slid over the individual plies. This optional feature may provide a continuous outer layer with no ply edges, thereby reducing/substantially eliminating the possibility of delamination. Additionally or alternatively, dry fibre preforms could of have through thickness reinforcement added to the structure in the form of tufting or stitching, z-pinning and/or direct insertion.
(32) The fibres in the guide vane assembly may be arranged in any manner, as desired. By way of example only, in the guide vane assembly 110 shown in
(33)
(34) The inner vane assembly web 131 is shaped so as to be located on the inner fixed ring 410, thereby allowing the guide vane assembly 110 to be attached and/or connected to the inner fixed ring 410 using an appropriate attachment fixture (which may, for example, be as described elsewhere herein). For example, the radially inner surface 136 of the inner vane assembly web 131 may be shaped to correspond to the inner fixed ring 410. For example, the radially inner surface 136 of the inner vane assembly web 131 may be an annular segment or a frusto-conical segment and/or may comprise a locking feature that corresponds to a complimentary locking feature of the inner fixed ring 410. Such an arrangement may be provided to any example, such as those described herein in relation to other Figures.
(35) Additionally or alternatively, the outer vane assembly web 132 may be shaped so as to be located on the outer fixed ring 420, thereby allowing the guide vane assembly 110 to be attached and/or connected to the outer fixed ring 420 using an appropriate attachment fixture. For example, the radially outer surface 137 of the outer vane assembly web 132 may be shaped to correspond to the outer fixed ring 420. For example, the radially outer surface 137 of the outer vane assembly web 132 may be an annular segment or a frusto-conical segment and/or may comprise a locking feature that corresponds to a complimentary locking feature of the inner fixed ring 410. Such an arrangement may be provided to any example, such as those described herein in relation to other Figures.
(36) Any suitable number of guide vane assemblies 110 may be used to form the OGV stage 100. Typically, in any arrangement, at least some of the guide vane assemblies 110 in a stage 100 would be evenly spaced, such that the spacing between adjacent aerofoil members 122/124 of one guide vane assembly 110 is the same as the spacing between neighbouring guide vane assemblies 110. However, any other suitable spacing may be chosen, for example to account for asymmetric flow patterns created by upstream or downstream structures.
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(38) A difference between the guide vane assembly 210 of
(39) The guide vane assembly 210 may be said to extend from a first end 240 to a second end 250. In the example of
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(41) The vane assembly attachment web 230 is shaped so as to be located on the inner fixed ring 410, thereby allowing the guide vane assembly 210 to be attached and/or connected to the inner fixed ring 410 using an appropriate attachment fixture (which may, for example, be as described elsewhere herein). For example, the radially inner surface 232 of the vane assembly attachment web 230 may be shaped to correspond to the inner fixed ring 410. For example, the radially inner surface 232 of the vane assembly attachment web 230 may be an annular segment or a frusto-conical segment. In examples where the vane assembly attachment web 230 is attached to the outer fixed ring 420, the radially outer surface 231 of the vane assembly attachment web 230 may be shaped to correspond to the outer fixed ring 420.
(42) The attachment flanges 233, 236 may be shaped so as to be located on the outer fixed ring 420, as in the
(43) The attachment flanges 233, 236 of the guide vane assembly 210 of
(44) The guide vane assembly 310 shown in
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(46) The guide vane assembly 510 of
(47) The guide vane assembly 510 of
(48) It will be appreciated that guide vane assemblies according to the invention may take many different forms, which are not limited to those described above by way of example in relation to
(49) Note that in the examples of the stator vane stages 100 shown in
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(51) Each of the inner fixed ring 410 and the outer fixed ring 420 may be a continuous structure, for example a loop-shaped structure. Alternatively, the inner fixed ring 410 and/or the outer fixed ring 420 may comprise multiple parts, each one comprising one or more crests 412, 422 and troughs 414, 424 and extending around a circumferential segment.
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(53) Similarly, the guide vane assembly 110 may be clamped by (for example between) the outer attachment fixture 440 and the outer attachment ring 420. A radially outer portion of the guide vane assembly 110 may be located and/or fixed/clamped between the outer attachment fixture 440 and a trough 424 of the outer fixed ring 420, as in the example shown in
(54) The attachment rings 410, 420 and attachment fixtures 430, 440 are shown in
(55) Examples of inner and outer attachment fixtures 430, 440 are shown in side cross section (i.e. a cross section using a plane that is parallel to, and contains, the engine axis) in
(56) In the examples shown in
(57) Each individual fixing element 432, 434, 436, 442, 444 of the attachment fixtures 430, 440 may have a protrusion 438, 448 configured to hold the respective guide vane assembly 110, 210, 310 in position, as in the
(58) When assembled in a gas turbine engine, the attachment rings 410, 420 and the attachment fixtures 430, 440 may cooperate with a further component of the engine (not shown) in order to ensure that the guide vane assemblies 110, 210, 310 are held, or locked in place. Purely by way of example, a further component may abut, or lock against, one or more attachment fixtures 430, 440 in order to hold it in position axially. Alternatively, dedicated fixings (such as threaded fixings, such as bolts) could be used to fix the attachment fixtures 430, 440 in place once they have been located in the correct position during assembly.
(59) The attachment rings 410, 420 and the attachment fixtures 430, 440 may be made from any suitable material, including, for example metal and/or composite, such as fibre (for example organic fibre) and resin composite material, for example fibre reinforced organic matrix material or compression moulding compound.
(60) As mentioned elsewhere, any suitable apparatus and/or method could be used to assemble the guide vane assemblies 110, 210, 310 together to form a stator vane stage 100. One such apparatus/method (and variants thereof) is described above in relation to
(61) Although the examples shown in
(62) A guide vane assembly as described herein may comprise various optional features, only some of which are described below and elsewhere herein. For example, the aerofoil members 120, 220, 320 may comprise erosion and/or impact protection, for example from foreign objects such as birds. Such protection may be provided anywhere on the aerofoils, for example on the leading edges, which may be particularly susceptible to damage. Such protection may, for example, comprise resistant strips (such as metallic strips) bonded into the leading edge of the aerofoil members 120, 220, 320. Additionally or alternatively, an erosion protection coating may be applied to the surface of the guide vane assembly 110, 210, 310. Such an erosion protection coating may comprise, for example, a fluoroelastomer (such as Viton), a thermoplastic (such as PEEK), and/or or polyurethane (PU).
(63) By way of further optional examples, to improve the high temperature performance the vanes could have a thermal barrier coating (TBC) applied. Optionally, a woven glass fibre skin could cover a part or the whole of the guide vane assembly 110, 210, 310 to improve the impact toughness. Glass fibre skin layers could be applied over vane assembly attachment webs 130, 230, 330 and/or attachment flanges 233, 236, 333, 336, for example to provide galvanic insulation from the inner and outer rings attachment rings and fixtures 410, 420, 430, 440, which may comprise a conductive material such as metal. If required, sacrificial layers (for example of glass fibre or carbon fibre) could be built up over parts of the guide vane assembly 110, 210, 310 that may require machining, in order to provide sacrificial material for machining to tolerance.
(64) The guide vane assemblies 110, 210, 310 described herein may be used in any stator vane stage, for example any stator vane stage in a gas turbine engine. For example, the stator vane stage could be any stator vane stage of a compressor or turbine of a gas turbine engine including, but not limited to, a fan outlet guide vane stage.
(65) Where reference is made herein to an engine or a gas turbine engine, it will be appreciated that this term may include a gas turbine engine/gas turbine engine installation and optionally any peripheral components to which the gas turbine engine may be connected to or interact with and/or any connections/interfaces with surrounding components, which may include, for example, an airframe and/or components thereof. The gas turbine engine may be any type of gas turbine engine, including, but not limited to, a turbofan (bypass) gas turbine engine, turbojet, turboprop, or open rotor gas turbine engine, and for any application, for example aircraft, industrial, and marine application.
(66) It will be appreciated that many alternative configurations and/or arrangements of guide vane assemblies 210, 310, stator vane stages 100, attachment rings 410, 420 and attachment fixtures 430, 440 in addition to those explicitly described herein may fall within the scope of the invention. Furthermore, any feature described and/or claimed herein may be combined with any other compatible feature described in relation to the same or another embodiment.