Abstract
To manufacture a metal can having a tear-open lid and having a storage space for an object above the tear-open lid, the following procedure is used: first, a top edge of the can which has a smaller diameter than the inside diameter of the can body is formed, wherein a transition region (6) is formed. After the tear-open lid has been attached, this transition region is deep drawn so that the tear-open lid (2) is displaced towards the bottom (5) of the can. This produces the storage space. This procedure allows previously formed tear-open lids to be used, which safely guarantees the imperviousness of the seal of the tear-open lid.
Claims
1. A method for the manufacture of a metal can having a tear-open lid (2) and having a storage space for an object, said storage space is arranged above the tear-open lid and is bounded above the tear-open lid at a side by a can body (4), comprising the steps of: forming a top edge (7) of the can body (4) with a diameter less than an inside diameter of the can body, wherein a transition region is formed between the can body and the top edge, attaching the tear-open lid (2) with a metal tear-open lid ring (20) and a tear-open foil (25) sealed on the tear-open lid ring to the top edge (7), reforming the transition region (6) in such a way that the tear-open lid is displaced in a direction of a bottom end of the can body (5′) in order to create the storage space, placing an object into the storage space (10) after the step of reforming the transition region (6), and arranging a second lid (14) on the can body in a releasable and re-attachable manner by means of a circumferential bead (15) running externally around the can body and a circumferential molding (17) provided on the second lid (14) which can engage in the bead.
2. The method as claimed in claim 1, further comprising the step of attaching the tear-open lid (2) to the top edge by means of a folded joint (16).
3. The method as claimed in claim 1, wherein the tear-open lid is displaced towards the bottom end of the can body by approx. 20 mm to 30 mm by the reforming step.
4. The method as claimed in claim 1 further comprising the step of curling the can body (4) at its bottom end so that a shape bent to an outside of the can body is formed at the bottom end (5′) of the can body, before the step of forming the top-edge (7).
5. The method according to claim 1 further comprising the steps of: filling the can body with a substance; and closing the can body (4) with a bottom lid (5) attached to the can body (4) by a folding joint, after filling the can body with a substance.
6. A method for the manufacture of a metal can having a tear-open lid (2) and having a storage space for an object, which storage space is arranged above the tear-open lid and is bounded above the tear-open lid at a side by a can body (4), comprising the steps of: forming a top edge (7) of the can body (4) with a diameter less than an inside diameter of the can body, wherein a transition region is formed between the can body and the top edge, attaching the tear-open lid (2) with a metal tear-open lid ring (20) and a tear-open foil (25) sealed on the tear-open lid ring to the top edge (7), reforming the transition region (6) in such a way that the tear-open lid is displaced in a direction of a bottom end of the can body (5′) in order to create the storage space, and arranging a second lid (14) on the can body in a releasable and re-attachable manner by means of a circumferential bead (15) running externally around the can body and a circumferential molding (17) provided on the second lid (14) which can engage the bead.
7. The method of claim 6, further comprising the step of attaching the tear-open lid (2) to the top edge by means of a folded joint (16).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantageous embodiments of the invention can be seen from the exemplary embodiments described below with reference to the drawings. In the drawings:
(2) FIG. 1 shows a perspective view of a conventional can with a tear-open lid but without storage space;
(3) FIGS. 2 to 8 show various stages of the manufacture of tear-open lids according to the prior art;
(4) FIG. 9 shows a view of the tear-open lid edge;
(5) FIG. 10 shows a view of a known folded joint between tear-open lid and the can body;
(6) FIGS. 11 to 17 show manufacturing steps of the can according to an exemplary embodiment of the invention to explain the method, wherein each figure shows a side view of part of the can or of the can, a plan view from above, a sectional view and a detail;
(7) FIGS. 18 to 24 each show a diagrammatic view and a diagrammatic detail view corresponding to FIGS. 11 to 17;
(8) FIG. 25 shows a sectional view of the can body with tear-open lid during the deep-drawing process; and
(9) FIG. 26 shows a detail view of FIG. 25.
DESCRIPTION OF PREFERRED EMBODIMENTS
(10) Proportions shown in the figures are purely by way of example and are not to be construed as restrictive. In the figures, the same references designate structurally identical or functionally identically acting components. The geometry of the can and therefore of the tear-open lid and of a possible second lid is not restricted to round packaging bodies or cans; oval, rectangular or other forms are equally possible. Here, such forms are always included in the designation “can”, “tear-open lid” and “tear-open lid ring”. The term tear-open lid ring designates a metal ring-shaped carrier for a sealing foil. The can body is likewise made of metal.
(11) FIGS. 1 to 8 show a known can having a tear-open lid or show tear-open lids and serve to explain manufacturing steps in the manufacture of known tear-open lids. The present invention uses a tear-open lid which has been previously produced in this or a similar manner and its manufacture is therefore explained here for the sake of completeness. However, this manufacturing method is not to be understood as being restrictive for the present invention. This assumes only that a tear-open lid with a tear-open lid ring and a tear-open foil sealed thereon is available.
(12) As a rule, devices for the manufacture of metal lids with tear-open foil have a plurality of processing stations arranged linearly or rotatively on a machine frame, and a conveyor device which conveys the lid parts or lids from the beginning of the device, where pre-formed lid parts enter the device, to the end of the device, where the finished tear-open lids pass via chutes into storage boxes. FIG. 2 shows stacked metal lid blanks 20″ as an example of lid parts. These blanks 20″ are round metal discs, for example, of, for example, 11 cm diameter. As mentioned, other basic shapes, e.g. square, oval or rectangular discs and other diameters are easily possible. The blanks 20″ have already been pre-formed at their edge in a known manner in a processing machine (not shown) as will be described in more detail later with reference to FIG. 9. This edge forming is suitable for a folded joint of tear-open lid and container body or can body, which is also the preferred joint for the present invention. In FIG. 2 and the following FIGS. 3 to 8, only one sector of the whole disc is shown in each case in order to simplify the drawing. In a first processing station, an opening 26 is stamped in the disc by means of a stamping operation with top and bottom tool, as can be seen in FIG. 3, in which the edge of the opening is designated by 21 and the stamped-out round disc by 27. Thus a lid ring has been made. In a next processing station, the edge 21 is drawn downwards, as a result of which the development 22 of the edge shown in FIG. 4 is achieved. The lid rings 20 now pass into a further processing station in which a foil 25 is placed over the opening 26 of the lid ring 20 where it is attached by hot-sealing as can be seen in FIGS. 5 and 6. The metal foil or composite foil 25 is provided on its underside with a plastic film in a known manner. The required foil blank 25 is usually stamped out of a wide foil strip and placed over the central cutout or lid opening of the ring-shaped disc and, by means of the hot-sealing station, the film is pressed under the action of heat against the edge of the round cutout of the lid ring 20 under the action of heat so that the film 25 is closely bonded to the lid ring 20 by melting and subsequent cooling of the plastic film. By this step the tear-open lid 20′ is provided. A cooling station can possibly be provided for cooling. In a further processing station, the foil 25 can be provided with an embossing 24 (FIG. 7) and, furthermore, the edge 22 is flanged to form the finished edge 23. In doing so, different flange forms can be provided. Other measures for protecting the cut edge can also be provided. The explained production of tear-open lids 20′ is known to the person skilled in the art and does not have to be explained in more detail here.
(13) As an example to further explain the prior art, FIG. 1 shows a known three-part can 1 having, in this example, a cylindrical can body 4 and having a tear-open lid 2, in particular a tear-open lid as has previously been explained with reference to FIGS. 2 to 8, the lid opening of which is sealed by the tear-open foil 25. This foil 25 is provided with a tab 28 to tear the foil away from the lid ring. The can 1 further has a bottom lid or bottom 5 which, in particular, can be designed in the form of a metal bottom which is attached to the body by means of a fold. As previously mentioned with the prior art, a further lid—not shown here—can be provided above the tear-open lid. Within the framework of the present invention, the tear-open lid 2 can be attached to the container or can in any known manner. This applies as well to bottom 5. However, it is preferred that a known folded joint of tear-open lid and can body is used with the present invention and this applies as well to bottom 5 which is later attached to the can body. FIGS. 9 and 10 serve here to explain a known folded joint such as can also be used in the present invention. At the same time, FIG. 9 shows the design of the tear-open lid edge for the folded joint on the can side, and FIG. 10 shows a corresponding detail view of a folded joint of tear-open lid and can body 4 as is known to the person skilled in the art.
(14) Only part of the tear-open lid 2 can be seen in the cross-section in FIG. 9. As in FIGS. 2-8, this embodiment of the lid has a seaming panel 30 which is provided with a curl 31 on the outside of the lid. A lining compound 8 is preferably provided on the inside of the seaming panel. Facing the removable opening (not shown) with the tear-open foil, the lid 2 has a seaming panel radius 32 with which the seaming panel merges with the chuck wall 34, which chuck wall is followed by the chuck wall radius 33. Together with the chuck wall, the stated radii result in the countersink depth d. When mention is made of the “height” of the tear-open lid below, then this dimension d is meant. If such a lid 2 is joined by folding to the can body 4, which is provided with a flange on the tear-open lid side, then this results in the folded joint 16 according to FIG. 10. The folded joint is produced in a manner known to the person skilled in the art in that a sealing head engages in the tear-open lid and tools successively undertake the folding with different rollers on the outside. With the present invention, this can take place in this known manner. The finished joint according to FIG. 10, in which the same references designate the same elements as in FIG. 9, is effected in that a folded body hook 37 is engaged with the end hook 38. This results in a stable joint between the tear-open lid 2 and the body 4, wherein the chuck wall can rest on the inside 7 of the body as shown. The lining compound 8 mentioned seals the folded joint. Within the framework of the present invention, such a folded joint which is known to the person skilled in the art, or also a similarly designed folded joint which is known to the person skilled in the art, is the preferred joint between tear-open lid and can body and as well between bottom lid and can body of the three part can. However, the top edge of the can body is first reduced in diameter, as will be explained below, which however has no effect on the design of the folded joint as such.
(15) FIGS. 11 to 17 and 18 to 24 now show an exemplary embodiment of the present invention. FIG. 11 shows the can body 4 of the can, wherein a side view is shown at the top of the drawing, beneath this a view from above with a section line (here section line A-A), beneath this the corresponding section and beneath this a detail (here detail H). This type of representation is also chosen for the other FIGS. 12 to 17. FIGS. 18 to 24 correspondingly show a diagrammatic view of the can body 4 and the can, respectively. The can body has been formed in a known manner which is the state of the art for the production of cans and does not have to be explained in more detail here.
(16) FIG. 12 shows a preferred embodiment in which the can body has been curled at its bottom end 5′, thus resulting in the outwardly bent form of the bottom end 5′ of the can body 4 which lends the can body increased stability. The sectional view according to the section line B-B and the detail I of the outwardly bent end 5′ of the can body 4 can be seen. As known, the bottom lid 5 of the container is not fitted until later after the container or can has been filled with its contents in the filling machine. Preferably, the bottom lid 5 is attached by means of a folded joint, e.g. a folded joint according to FIG. 10 or a similarly designed folded joint. At the same time, the bottom is a (in this case round) metal lid. The corresponding diagrammatic view of the can body with the curled end is shown in FIG. 19.
(17) FIG. 13 shows a first step which differentiates the present invention from the prior art. The top part of the can body is reformed resulting in a top edge 7 of the can body 4 with the face side 3, the diameter of which is less than the inside diameter of the unreformed can body. At the same time, a transition region 6 is produced between the unreformed can body 4 and the edge 7. This can be easily seen in the side view and in the sectional view (section line C-C) and particularly in detail K and in the diagrammatic view of FIG. 20. The top edge 7 can be reformed or drawn in by curling with a curling tool which is schematically shown by 30 in FIG. 13. Such tools are known to the person skilled in the art.
(18) FIG. 14 shows that a flange has been formed at the top edge 7 in the manner known to the person skilled in the art. The flange is used for the subsequent folded joint between a tear-open lid and the can body. At the same time, the body hook 37, see FIG. 10, is produced during the folding operation. FIG. 21 shows the flange in a diagrammatic representation.
(19) FIG. 15 shows that the tear-open lid 2 has been attached to the can body 4. In this case, this has been carried out using a folded joint, which is preferred, and reference can be made to FIG. 10 and the associated description for the explanation of a folded joint. With the present invention, the tools which are known for the purpose are used. A known folding tool for making the folded joint is schematically shown by 31. The diameter of the tear-open lid is of course chosen according to the reduced diameter of the top edge of the can body 4 and is therefore chosen to be less than the diameter of the bottom lid 5 of the finished container. This can also be easily seen from the diagrammatic representation of FIG. 22.
(20) FIG. 16 shows the state which results after the further reforming step in which the transition region 6 has been reformed in such a way that the tear-open lid 2 has been displaced towards the bottom end 5′ of the can body 4. This is carried out by means of a deep-drawing process which is known to the person skilled in the art. The ring-shaped deep-drawing tools, which are used for the purpose and which can be moved against one another (and apart again for ejection) by means of a tool drive (not shown) in order to displace the tear-open lid downwards, are shown in FIGS. 25 and 26. The transition region 6 is reformed by means of the deep-drawing tool so that it assumes the shape shown in FIG. 16 and, in particular, in the detail N thereof, thus forming a storage area 10, which is formed at the bottom by the tear-open lid 2 and at the side by the reformed part of the transition region 6 and is therefore directly bounded by the can body 4. The top boundary of the can is designated by 13 and, with these cans according to the invention, is formed by the can body 4 itself and not, as in conventional cans, by the tear-open lid as with the conventional can 1 according to FIGS. 1 and 10. A dosing spoon, for example, or some other object can be arranged in the storage area 10. FIG. 23 shows the can with the storage area in diagrammatic form. The degree of reforming by deep-drawing depends, on the one hand, on the required size or depth of the storage area and, on the other, the ability of the transition region to be deep drawn. In doing so, the tear-open lid can be displaced by a multiple of the height of the tear-open lid (or the dimension d in FIG. 9) and, in particular, the tear-open lid is displaced downwards by approx. 20 mm to 30 mm during the deep-drawing process.
(21) This enables the method or the formation of the can to be completed. This notably when the object which is to be arranged in the storage area is attached to the tear-open lid by gluing, for example, or when the can is wrapped in a film, e.g. a shrink film, so that, as a result of these measures, the object is retained sufficiently safely in the storage area during transportation and storage. However, this results in the can not being resealable after it has been opened by tearing open the tear-open lid. It is therefore preferred that a second lid 14 made of plastic is provided as shown in FIG. 17 and in FIG. 24. Preferably, the second lid is attached to the can 4 in such a way that a bead 15 is formed or rolled in the can body, thus enabling a ring-shaped molding 17 on the lid 14 to engage in the bead. This provides a secure retention of the second lid 14.
(22) FIGS. 25 and 26 show the completion of the step of deep-drawing the transition region 6 and therefore the completion of the downwards movement of the tear-open lid already attached to the can body towards the open end of the can body. The deep-drawing step is carried out with mutually corresponding positive and negative tool parts which can be moved against one another by a drive which is not shown. In particular, the drive can be by means of an electric motor or pneumatic or hydraulic. The bottom tool 9, which is fed into the can body from below, and the top tool 11, which engages with the can body from the outside, can be seen in FIGS. 25 and 26. At the same time, the detail view of FIG. 26 shows how the transition region 6 has been formed, wherein the tear-open lid, which has previously been attached to the top edge of the can body, has been displaced downwards.
