Elevator safety arrangement with drive prevention logic
09776829 · 2017-10-03
Assignee
Inventors
- Ari Kattainen (Hyvinkaa, FI)
- Pasi Raassina (Numminen, FI)
- Tapio Saarikoski (Hyvinkaa, FI)
- Lauri Stolt (Helsinki, FI)
- Arto Nakari (Hyvinkaa, FI)
- Antti Kallioniemi (Jokela, FI)
Cpc classification
B66B1/32
PERFORMING OPERATIONS; TRANSPORTING
B66B1/308
PERFORMING OPERATIONS; TRANSPORTING
B66B13/22
PERFORMING OPERATIONS; TRANSPORTING
B66B5/00
PERFORMING OPERATIONS; TRANSPORTING
B66B1/30
PERFORMING OPERATIONS; TRANSPORTING
B66B5/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B1/34
PERFORMING OPERATIONS; TRANSPORTING
B66B1/32
PERFORMING OPERATIONS; TRANSPORTING
B66B5/00
PERFORMING OPERATIONS; TRANSPORTING
B66B13/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a safety arrangement of an elevator, which includes sensors configured to indicate functions that are critical to the safety of the elevator, and also a safety circuit, with which the data formed by the sensors indicating the safety of the elevator is read. The safety arrangement includes a drive device including a control circuit of a motor bridge, an input circuit for a safety signal that can be disconnected/connected from outside the drive device, and also drive prevention logic, to prevent the passage of control pulses to the control poles of high-side and/or low-side switches of the motor bridge when the safety signal is disconnected. The safety circuit brings the elevator into a state preventing a run by disconnecting the safety signal and removes the state preventing a run by connecting the safety signal.
Claims
1. A safety arrangement of an elevator, comprising: sensors configured to indicate functions that are critical from the viewpoint of the safety of the elevator; an electronic supervision unit, which comprises an input for the data formed by the sensors indicating the safety of the elevator; and a drive device for driving the hoisting machine of the elevator, which drive device comprises: a DC bus; a motor bridge connected to the DC bus for the electricity supply of the elevator motor, which motor bridge comprises high-side and low-side switches for supplying electric power from the DC bus to the elevator motor when driving with the elevator motor, and also from the elevator motor to the DC bus when braking with the elevator motor; a control circuit of the motor bridge, with which control circuit the operation of the motor bridge is controlled by producing control pulses in the control poles of the high-side and low-side switches of the motor bridge; an input circuit for a safety signal, which safety signal can be disconnected/connected from outside the drive device; and drive prevention logic, which is connected to the input circuit and is configured to prevent the passage of control pulses to the control poles of the high-side and/or low-side switches of the motor bridge when the safety signal is disconnected, wherein: the signal conductor of the safety signal is wired from the electronic supervision unit to the drive device; the electronic supervision unit comprises a mechanism configured to disconnect/connect the safety signal; the electronic supervision unit is arranged to bring the elevator into a state preventing a run by disconnecting the safety signal; and the electronic supervision unit is arranged to remove the state preventing a run by connecting the safety signal.
2. The safety arrangement according to claim 1, wherein: a data transfer bus is formed between the electronic supervision unit and the drive device; the drive device comprises an input for the measuring data of a sensor measuring the state of motion of the elevator; and the electronic supervision unit is arranged to receive measuring data from the sensor measuring the state of motion of the elevator via the data transfer bus between the electronic supervision unit and the drive device.
3. A safety arrangement of an elevator, comprising: a safety circuit, which comprises mechanical safety switches fitted in series with each other, which safety switches are configured to indicate functions that are critical from the viewpoint of the safety of the elevator; and a drive device for driving the hoisting machine of the elevator; elevator, which drive device comprises: a DC bus; a motor bridge connected to the DC bus for the electricity supply of the elevator motor, which motor bridge comprises high-side and low-side switches for supplying electric power from the DC bus to the elevator motor when driving with the elevator motor, and also from the elevator motor to the DC bus when braking with the elevator motor; a control circuit of the motor bridge, with which control circuit the operation of the motor bridge is controlled by producing control pulses in the control poles of the high-side and low-side switches of the motor bridge; an input circuit for a safety signal, which safety signal can be disconnected/connected from outside the drive device; and drive prevention logic, which is connected to the input circuit and is configured to prevent the passage of control pulses to the control poles of the high-side and/or low-side switches of the motor bridge when the safety signal is disconnected, wherein: the signal conductor of the safety signal is wired from the safety circuit to the drive device; the safety circuit comprises a mechanism configured to disconnect/connect the safety signal; and the safety signal is configured to be disconnected by opening a safety switch in the safety circuit.
4. The safety arrangement according to claim 1, wherein the drive device comprises: a brake controller, which comprises a switch for supplying electric power to the control coil of an electromagnetic brake; a brake control circuit, with which the operation of the brake controller is controlled by producing control pulses in the control pole of the switch of the brake controller; and brake drop-out logic, which is connected to the input circuit and is configured to prevent passage of the control pulses to the control pole of the switch of the brake controller when the safety signal is disconnected.
5. The safety arrangement according to claim 4, wherein the brake controller is connected to the DC bus; and the switch is configured to supply electric power from the DC bus to the control coil of an electromagnetic brake.
6. The safety arrangement according to claim 1, wherein the drive prevention logic is configured to allow passage of the control pulses to the control poles of the switches of the motor bridge when the safety signal is connected.
7. The safety arrangement according to claim 4, wherein the brake drop-out logic is configured to allow passage of the control pulses to the control pole of the switch of the brake controller when the safety signal is connected.
8. The safety arrangement according to claim 4, wherein: the drive device comprises indicator logic for forming a signal permitting startup of a run; the indicator logic is configured to activate the signal permitting startup of a run when both the drive prevention logic and the brake drop-out logic are in a state preventing the passage of control pulses; the indicator logic is configured to disconnect the signal permitting startup of a run if at least either one of the drive prevention logic and the brake drop-out logic is in a state permitting the passage of control pulses; and the drive device comprises an output for indicating the signal permitting startup of a run to a supervision logic external to the drive device.
9. The safety arrangement according to claim 8, wherein: the signal permitting startup of a run is conducted from the drive device to the electronic supervision unit; the electronic supervision unit is configured to read the status of the signal permitting startup of a run when the safety signal is disconnected; and the electronic supervision unit is arranged to prevent a run with the elevator, if the signal permitting startup of run does not activate when the safety signal is disconnected.
10. The safety arrangement according to claim 1, wherein: the signal path of the control pulses to the control poles of the high-side and/or low-side switches of the motor bridge travels via the drive prevention logic; and the electricity supply to the drive prevention logic is arranged via the signal path of the safety signal.
11. The safety arrangement according to claim 1, wherein the signal path of the control pulses from the control circuit of the motor bridge to the drive prevention logic is arranged via an isolator.
12. The safety arrangement according to claim 4, wherein: the signal path of the control pulses travels to the control pole of the switch of the brake controller travels via the brake drop-out logic; and the electricity supply to the brake drop-out logic is arranged via the signal path of the safety signal.
13. The safety arrangement according to claim 4, wherein the signal path of the control pulses from the brake control circuit to the brake drop-out logic is arranged via an isolator.
14. The safety arrangement according to claim 11, wherein the isolator is a digital isolator.
15. The safety arrangement according to claim 1, wherein: the drive prevention logic comprises a bipolar or multipolar signal switch, via which the control pulses travel to the control pole of a switch of the motor bridge; and at least one pole of the signal switch is connected to the input circuit in such a way that the signal path of the control pulses through the signal switch breaks when the safety signal is disconnected.
16. The safety arrangement according to claim 15, wherein the signal switch is fitted in connection with the control pole of each high-side switch of the motor bridge and/or in connection with the control pole of each low-side switch of the motor bridge.
17. The safety arrangement according to claim 4, wherein: the brake drop-out logic comprises a bipolar or multipolar signal switch, via which the control pulses travel to the control pole of the switch of the brake controller; and at least one pole of the signal switch is connected to the input circuit in such a way that the signal path of the control pulses through the signal switch breaks when the safety signal is disconnected.
18. The safety arrangement according to claim 10, wherein the electricity supply occurring via the signal path of the safety signal is configured to be disconnected by disconnecting the safety signal.
19. The safety arrangement according to claim 1, wherein the drive device comprises a rectifier connected between the AC electricity source and the DC bus.
20. The safety arrangement according to claim 1, wherein the drive device is implemented without a single mechanical contactor.
21. The safety arrangement according to claim 1, wherein: the safety comprises an emergency drive device, which is connected to the DC bus of the drive device; the emergency drive device comprises a secondary power source, via which electric power can be supplied to the DC bus (2A, 2B) during a malfunction of the primary power source of the elevator system; and both the emergency drive device and the drive device are implemented without any mechanical contactors.
Description
BRIEF EXPLANATION OF THE FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
MORE DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
(9)
(10) The elevator car is connected to the counterweight with ropes or with a belt traveling via the traction sheave of the hoisting machine. Various roping solutions known in the art can be used in an elevator system, and they are not presented in more detail in this context. The hoisting machine also comprises an elevator motor, which is an electric motor 6, with which the elevator car is driven by rotating the traction sheave, as well as two electromagnet brakes 9, with which the traction sheave is braked and held in its position. The hoisting machine is driven by supplying electric power with the frequency converter 1 from the electricity network 25 to the electric motor 6. The frequency converter 1 comprises a rectifier 26, with which the voltage of the AC network 25 is rectified for the DC intermediate circuit 2A, 2B of the frequency converter. The DC voltage of the DC intermediate circuit 2A, 2B is further converted by the motor bridge 3 into the variable-amplitude and variable-frequency supply voltage of the electric motor 6. The circuit diagram of the motor bridge 3 is presented in
(11) The control circuit 5 of the motor bridge also comprises a speed regulator, by means of which the speed of rotation of the rotor of the electric motor 6, and simultaneously the speed of the elevator car, are adjusted towards the speed reference calculated by the elevator control unit 35. The frequency converter 1 comprises an input for the measuring signal of a pulse encoder 27, with which signal the speed of rotation of the rotor of the electric motor 6 is measured for adjusting the speed.
(12) During motor braking electric power also returns from the electric motor 6 via the motor bridge 3 back to the DC intermediate circuit 2A, 2B, from where it can be supplied onwards back to the electricity network 25 with a rectifier 26. On the other hand, the solution according to the invention can also be implemented with a rectifier 26, which is not of a type braking to the network, such as e.g. with a diode bridge. In this case during motor braking the power returning to the DC intermediate circuit can be converted into e.g. heat in a power resistor or it can be supplied to a separate temporary storage for electric power, such as to an accumulator or capacitor. During motor braking the force effect of the electric motor 6 is in the opposite direction with respect to the direction of movement of the elevator car. Consequently, motor braking occurs e.g. when driving an empty elevator car upwards, in which case the elevator car is braked with the electric motor 6, so that the counterweight pulls upwards with its gravitational force.
(13) The electromagnetic brake 9 of the hoisting machine of an elevator comprises a frame part fixed to the frame of the hoisting machine and also an armature part movably supported on the frame part. The brake 9 comprises thruster springs, which resting on the frame part activate the brake by pressing the armature part to engage with the braking surface on the shaft of the rotor of the hoisting machine or e.g. on the traction sheave to brake the movement of the traction sheave. The frame part of the brake 9 comprises an electromagnet, which exerts a force of attraction between the frame part and the armature part. The brake is opened by supplying current to the control coil of the brake, in which case the force of attraction of the electromagnet pulls the armature part off the braking surface and the braking force effect ceases. Correspondingly, the brake is activated by dropping out the brake by disconnecting the current supply to the control coil of the brake.
(14) A brake controller 7 is integrated into the frequency converter 1, by the aid of which brake controller both the electromagnetic brakes 9 of the hoisting machine are controlled by supplying current separately to the control coil 10 of both electromagnetic brakes 9. The brake controller 7 is connected to the DC intermediate circuit 2A, 2B, and the current supply to the control coils of the electromagnetic brakes 9 occurs from the DC intermediate circuit 2A, 2B. The circuit diagram of the brake controller 7 is presented in more detail in
(15) The safety arrangement of an elevator according to
(16) The safety arrangement of the elevator comprises an electronic supervision unit 20, which is a special microprocessor-controlled safety device fulfilling the EN IEC 61508 safety regulations and designed to comply with SIL 3 safety integrity level. The safety switches 28 are wired to the electronic supervision unit 20. The electronic supervision unit 20 is also connected with a communications bus 30 to the frequency converter 1, to the elevator control unit 35 and to the control unit of the elevator car, and the electronic supervision unit 20 monitors the safety of the elevator system on the basis of data it receives from the safety switches 28 and from the communications bus. The electronic supervision unit 20 forms a safety signal 13, on the basis of which a run with the elevator can be allowed or, on the other hand, prevented by disconnecting the power supply of the elevator motor 6 and by activating the machinery brakes 9 to brake the movement of the traction sheave of the hoisting machine. Consequently, the electronic supervision unit 20 prevents a run with the elevator e.g. when detecting that an entrance to the elevator hoistway has opened, when detecting that an elevator car has arrived at the extreme limit switch for permitted movement, and when detecting that the overspeed governor has activated. In addition, the electronic supervision unit receives the measuring data of a pulse encoder 27 from the frequency converter 1 via the communications bus 30, and monitors the movement of the elevator car in connection with, inter alia, an emergency stop on the basis of the measuring data of the pulse encoder 27 it receives from the frequency converter 1.
(17) The frequency converter 1 is provided with a special safety logic 15, 16 to be connected to the signal path of the safety signal 13, by means of which safety logic disconnection of the power supply of the elevator motor 6 as well as activation of the machinery brakes can be performed without mechanical contactors, using just solid-state components, which improve the safety and reliability of the elevator system compared to a solution implemented with mechanical contactors. The safety logic is formed from the drive prevention logic 15, the circuit diagram of which is presented in
(18) According to
(19) The power supply to the electric motor 6 is prevented as long as the safety signal 13 is disconnected, i.e. the contact of the safety relay 14 is open. The electronic supervision unit 20 connects the safety signal 13 by controlling the contact of the safety relay 14 closed, in which case DC voltage is connected from the DC voltage source 40 to the emitter of the PNP transistor 23. In this case the control pulses are able to travel from the control circuit 5 of the motor bridge via the collector of the PNP transistor 23 and onwards to the control gates of the high-side IGBT transistors 4A, which enables a run with the motor. Since a failure of the PNP transistor 23 might otherwise cause the control pulses to travel to the high-side IGBT transistors 4A although the voltage supply to the emitter of the PNP transistor has in fact been cut (the safety signal has been disconnected), the signal path of the control pulses from the control circuit 5 of the motor bridge to the drive prevention logic 15 is also arranged to travel via an opto-isolator 21.
(20) According to
(21) According to
(22) Power supply from the DC intermediate circuit 2A, 2B to the coil of the brake is again possible after the electronic supervision unit 20 connects the safety signal 13 by controlling the contact of the safety relay 14 closed, in which case DC voltage is connected from the DC voltage source 40 to the emitter of the PNP transistor 23 of the brake drop-out logic 16. Also the signal path of the control pulses formed by the brake control circuit 11 to the brake drop-out logic 16 is arranged to travel via an opto-isolator 21, for the same reasons as stated in connection with the above description of the drive prevention logic. Since the switching frequency of the IGBT transistors 8A, 8B of the brake controller 7 is generally very high, even 20 kilohertz or over, the opto-isolator 21 must be selected in such a way that the latency of the control pulses through the opto-isolator 21 is minimized.
(23) Instead of an opto-isolator 21, also a digital isolator can be used for minimizing the latency.
(24)
(25) In some embodiments the circuit diagram of the drive prevention logic of
(26) According to
(27) Additionally, the frequency converter comprises indicator logic 17, which forms data about the operating state of the drive prevention logic 15 and of the brake drop-out logic 16 for the electronic supervision unit 20. The indicator logic 17 is implemented as AND logic, the inputs of which are inverted. A signal allowing startup of a run is obtained as the output of the indicator logic, which signal reports that the drive prevention logic 15 and the brake drop-out logic are in operational condition and starting of the next run is consequently allowed. For activating the signal 18 allowing the startup of a run, the electronic supervision unit 20 disconnects the safety signal 13 by opening the contacts 14 of the safety relay, in which case the electricity supply of the drive prevention logic 15 and of the brake drop-out logic 16 must go to zero, i.e. the supply of control pulses to the high-side IGBT transistors 4A of the motor bridge and to the IGBT transistors 8A, 8B of the brake controller is prevented. If this happens, the indicator logic 17 activates the signal 18 permitting startup of a run by controlling the transistor 42 to be conductive. The output of the transistor 42 is wired to the electronic supervision unit 20 in such a way that current flows in the opto-isolator in the electronic supervision unit 20 when the transistor 42 conducts, and the opto-isolator indicates to the electronic supervision unit 20 that the startup of a run is allowed. If at least either one of the electricity supplies of the drive prevention logic and brake drop-out logic does not go to zero after the contact 14 of the safety relay has opened in the electronic supervision unit 20, the transistor 42 does not start to conduct and the electronic supervision unit 20 deduces on the basis of this that the safety logic of the frequency converter 1 has failed. In this case the electronic supervision unit prevents the starting of the next run and sends data about prevention of the run to the frequency converter 1 and to the elevator control unit 35 via the communications bus 30.
(28)
(29)
(30) It is obvious to the person skilled in the art that, differing from what is described above, the electronic supervision unit 20 can also be integrated into the frequency converter 1, preferably on the same circuit card as the drive prevention logic 15 and/or the brake drop-out logic 16. In this case the electronic supervision unit 20 and the drive prevention logic 15/brake drop-out logic 16 form, however, subassemblies that are clearly distinguishable from each other, so that the fail-safe apparatus architecture according to the invention is not fragmented.
(31) The invention is described above by the aid of a few examples of its embodiment. It is obvious to the person skilled in the art that the invention is not only limited to the embodiments described above, but that many other applications are possible within the scope of the inventive concept defined by the claims.