Method and device for conveying piece goods in a filling machine

Abstract

The invention relates to a method for the clocked conveying of packaging containers in a filling machine for flowable products along a conveying line with a first and a second section, a first conveying means and a second conveying means being operated at different clock cycles in the first section of the conveying line and in the second section of the conveying line respectively, and a handling device arranged between the first and the second sections of the conveying line compensating for the different clock times between the first and second conveying means. The clock time for filling flowable products into the packaging containers can thus be sufficiently measured in the second section of the conveying line, without having to accept unnecessary dead time for performing a processing step in the first section of the conveying line. Further disclosed is a device for performing the method.

Claims

1. A method for the timed, stepwise conveyance of piece goods in a filling machine for liquid products along a conveying line with a first and a second section, comprising the steps of: conveying the piece goods in the first section of the conveying line by a first conveyer and conveying the piece goods in the second section of the conveying line by a second conveyer; operating the first conveyer in steps with a first timing, each of the steps of the first conveyer comprising an idle interval and a conveying interval; operating the second conveyer in steps with a second timing different from the first timing, each of the steps of the second conveyer comprising an idle interval and a conveying interval, wherein each idle interval of the second timing overlaps in time at least two idle intervals of the first timing; unloading one of the piece goods from the first conveyer during each idle interval of the first timing by a handling device arranged between the first and the second sections of the conveying line; and loading, by the handling device, the second conveyer during an idle interval of the second timing with all of the piece goods unloaded from the first conveyer during the idle interval of the second timing.

2. The method according to claim 1, wherein the loading of the second conveyer with the piece goods occurs at several set-down positions arranged with an offset from each other in the direction of the conveying line.

3. The method according to claim 2, wherein each one of the piece goods is unloaded from the first conveyer into an unloading position located between two of the set-down positions.

4. The method according to claim 3, wherein, after each piece has been unloaded from the first conveyer and before the each piece is loaded into the second conveyer, the each piece is transported from the unloading position to one of the set-down positions.

5. The method according to claim 1, wherein, after each piece has been unloaded from the first conveyer and before the each piece is loaded into the second conveyer, the each piece is rotated around a longitudinal axis of the each piece.

6. The method according to claim 4 wherein, after each piece has been unloaded from the first conveyer and before the each piece is loaded into the second conveyer, the each piece is rotated as it is being transported to one of the set-down positions.

7. The method according to claim 6, wherein the piece goods are conveyed by timed, stepwise movements in the filling machine along a plurality of parallel conveying lines, and the arrangement and timing of the first conveyer and the second conveyer and the arrangement of the handling mechanism are the same in all of the conveying lines.

8. A device for the timed, stepwise conveyance of piece goods in a filling machine for liquid products along at least one conveying line with a first section and a second section, comprising: a first conveyer with a timed drive for conveying the piece goods in the first section of the at least one conveying line; a second conveyer with a timed drive for conveying the piece goods in the second section of the at least one conveying line; and a handling mechanism arranged between the first section and the second section of the conveying line, said handling mechanism comprising means for unloading the piece goods from said first conveyer into a position a certain distance away from two set-down positions for the piece goods on said second conveyer, the set-down positions being arranged with an offset to each other in the direction of the conveying line, said handling mechanism further comprising means for transporting the piece goods from the unloading position to the set-down positions, and said handling mechanism further comprising means for loading said second conveyer with the piece goods at the set-down positions arranged with an offset from each other in the direction of the conveying line.

9. The device according to claim 8, wherein the unloading position is located between the two set-down positions arranged with an offset to each other in the direction of the conveying line.

10. The device according to claim 8, wherein said first conveyer comprises a transport wheel having several radially outward-projecting, parallel holding fixtures, each of said holding fixtures accommodating one of the piece goods.

11. The device according to claim 8, wherein said second conveyer comprises an endless link-belt conveyor with holders arranged next to each other in the direction of the conveying line, each of the holders accommodating one of the piece goods.

12. The device according to claim 8, wherein said first conveyer is operable in steps with a first timing, each of the steps of the first conveyer comprising an idle interval and a conveying interval, and said second conveyer is operable in steps with a second timing different from the first timing, each of the steps of the second conveyer comprising an idle interval and a conveying interval, wherein each idle interval of the second timing overlaps in time at least two idle intervals of the first timing.

13. The device according to claim 8, wherein said means for unloading comprises a stripper that is movable to rest against one of an edge and a surface of the piece good.

14. The device according to claim 8, wherein said means for loading comprises at least two pusher elements, each of said pusher elements is movable to rest against one of an edge and a surface of the piece good.

15. The device according to claim 8, wherein both said means for unloading and said means for loading are arranged on a single-axis positioning system.

16. The device according to claim 8, wherein said means for transporting comprises a linear slide movable from the unloading position to the set-down positions, on which slide at least two holders are arranged with an offset from each other in the direction of the conveying line for holding the piece goods.

17. The device according to claim 16, wherein said holders for holding the piece goods are supported rotatably on said linear slide.

18. The device according to claim 17, wherein said holders are connected to the stand of the handling mechanism by a coupling linkage, which causes the holders to rotate when the linear slide is moved.

19. The device according to claim 8, wherein the at least one conveying line comprises a plurality of parallel conveying lines, each with said first conveyor and said second conveyer, wherein the arrangement and timing of the first conveyer and said second conveyer and of each said handling mechanism in all of the conveying lines are the same.

20. A filling machine with at least one device for the timed, stepwise conveyance of piece goods according to claim 8.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1a is an elevation view of a device for conveying goods with a handling device located between a first conveyor and a second conveyor in a first step of a method according to an embodiment of the present invention;

(2) FIG. 1b is a plan view of the handling device and the second conveying device of the device of FIG. 1a.

(3) FIG. 1c is a detailed plan view of the handling device and the second conveying device of FIG. 1b;

(4) FIGS. 2a and 2b are an elevation view and a plan view as in FIGS. 1a and 1b in a second step of the method;

(5) FIGS. 3a and 3b are an elevation view and a plan view as in FIGS. 1a and 1b in a third step of the method;

(6) FIGS. 4a and 4b are an elevation view and a plan view as in FIGS. 1a and 1b in a fourth step of the method;

(7) FIGS. 5a and 5b are an elevation view and a plan view as in FIGS. 1a and 1b in a fifth step of the method; and

(8) FIGS. 6a and 6b are an elevation view and a plan view as in FIGS. 1a and 1b in a sixth step of the method.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(9) FIG. 1a shows an upright package jacket 1, which has already been provided with a resealable opening aid 2. The package jacket 1 for the production of a packaging container is pushed in the direction of the arrow 3 onto a radially outward-projecting holding fixture 4 of a first conveying means in the form of a transport wheel 5. On a second holding fixture 6, adjacent in the clockwise direction, is a package jacket 7; the bottom of the package is formed from the free end 8 of the jacket projecting beyond the holding fixture 6. On the third holding fixture 9 is a packaging container 11 with a closed bottom 10. On the fourth holding fixture 12, pointing vertically downward, is a packaging container 13 in an upright position ready to be unloaded from the transport wheel 5 into a first holder 14 of a handling device 15. The handling device 15 is arranged between a first section of a conveying line 46, 47 extending around the transport wheel 5 and a second section of the conveying line 46, 47 extending along a second conveying means in the form of a link-belt conveyor 32.

(10) A single-axis positioning system 16 of the handling device 15 comprises a transverse rod 21, the two ends of which are mounted in bushings 25, so that rod can move downwards along perpendicular guide rods 26, 27, in the direction of the arrow 28, and also upwards in the direction of the arrow 30 (see FIG. 2a) back to the starting position. A stripper 18 projects vertically upward from the transverse rod 21. To the left and right of the stripper 18, there is in each case a pusher element 19, 20, which extends vertically downward from the transverse rod 21. The stripper 18 serves the purpose of stripping the packaging container 13 from the downward-pointing holding fixture 12 and into the holder 14, 33, which is located in an unloading position. The stripper 18 rests continuously and elastically on the sides of the holding fixture 4, 6, 9, 12 in question, so that the packaging container located in the lower position of the transport wheel 5 can be reliably gripped at its upper package edge 29 and stripped off. To ensure that the stripper 18 makes satisfactory contact, the sides of the holding fixtures 4, 6, 9, 12 and the center part 31 of the transport wheel 5 form a continuous contact surface.

(11) The handling device 15 also comprises a linear slide 37, configured as a linear table, to transport the packaging containers from the unloading position to the two set-down positions, which are located on the second conveying means, i.e., on the link-belt conveyor 32, underneath the pusher elements 19, 20. The linear slide 37 is moved back and forth in the direction of the link-belt conveyor 32 by means of a drive (not shown) acting on two horizontal guide rods 38, 39, which slide in bushings 40. Arranged on the linear slide 37 is the first holder 14 and a second holder 33, offset in the direction of the conveying line 46, 47, for the packaging containers, each holder comprising four angle brackets 34 for gripping the package edges of the packaging containers. Each of the holders 14, 33 is mounted, with freedom to rotate 90° back and forth, on a rotary table 35, 36, 35′, 36′ (see FIG. 1b) on the linear slide 37.

(12) FIG. 1b, an enlarged version of which appears in FIG. 1c, shows a top view of the handling device 15, from which it can be seen that the illustrated device comprises two parallel conveying lines 46, 47, wherein the arrangement and timing of the first and second conveying means in the two conveying lines 46, 47 are the same. The first conveying means, i.e., the two transport wheels 5, one for each first section of each conveying line 46, 47, are arranged on a common drive shaft. As a result, the complexity of the drive and the amount of space it occupies are reduced, and the synchronous operation of the two first conveying means is ensured. Of course, it is also within the scope of the invention to provide the transport wheel serving as the first conveying means in each conveying line with its own independent drive.

(13) The link-belt conveyor 32 is used as the second conveying means for the two conveying lines 46, 47. So that both conveying lines 46, 47 can be operated with only a single link-belt conveyor 32, each link 50, 50′, 50″ of the link-belt conveyor 32 comprises one cell unit 51, 51′ comprising four individual cells 52, 52′, 52″. The cells 52, 52′, 52″ are arranged next to each other in the direction of the conveying lines 46, 47, which, in the second section, extend in a straight line; each cell is intended to serve as a holder for one packaging container. The packaging containers are pushed into the cells 52, 52′, 52″ in the two set-down positions of each conveying line 46, 47. Of course, it also lies within the scope of the invention to provide each conveying line 46, 47 with its own independent conveyor to serve as the second conveying means.

(14) In the exemplary embodiment shown here, there is also only one handling device 15 arranged between the two first sections of the two conveying lines 46, 47 and the two second sections of the two conveying lines 46, 47. So that both conveying lines 46, 47 can be operated with only one handling device 15, the rotary tables 35, 36, which are arranged on the linear slide 37 with an offset from each other in the direction of the second section of the first conveying line 46, are supplemented on the slide by two additional rotary tables 35′, 36′, also arranged with an offset in the direction of the second section of the second conveying line 47.

(15) The rotational movement of the rotary table 35 is achieved by means of a coupling linkage, which rotates the table when the linear slide 37 is moved. For this purpose, one joint 43 of the connecting rod 41 is fixed to the machine stand 44, whereas the other joint 45 articulates the connecting rod 41 to the rotary table 35 via the connecting rod 42. In addition, the connecting rod 42 is rigidly connected to one of the four angle brackets 34 arranged on the rotary table 35. The rotary drive of the rotary table 36 adjacent to the rotary table 35 on the conveying line 46 is achieved by means of a connecting rod 49′, which is articulated in the manner of a parallel shaft transmission to one of the angle brackets 34′ on the rotary table 36′ in the parallel conveying line 47 and to one of the angle brackets 34 on the rotary table 36.

(16) The drive of the rotary table 36′ is built as a mirror image of the drive of the rotary table 35: The rotational movement of the rotary table 36′ is achieved in that a connecting linkage rotates the table when the linear slide 37 moves. For this purpose, one joint 43′ of the connecting rod 41′ is fixed to the machine stand 44, whereas the other joint 45′ articulates the connecting rod 41′ to the rotary table 36′ by way of the connecting rod 42′. In addition, the connecting rod 42′ is rigidly connected to one of the four holding brackets 34 arranged on the rotary table 36′. The rotary drive of the rotary table 35′ adjacent on the conveying line 47 to the rotary table 36′ is achieved by means of a connecting rod 49, which, in the manner of a parallel shaft transmission, is articulated to an angle bracket 34′ on the rotary table 35′ and to an angle bracket 34 on the rotary table 35 in the parallel conveying line 46.

(17) Each rotary table 35, 35′, 36, 36′ comprises a square through-opening 48 in the center, which corresponds essentially to the square cross section of the packaging container to be transported. It can be seen that each opening 48 also comprises an additional rectangular recess 53 on one side.

(18) The way in which the device described above works is explained below on the basis of FIGS. 1a-6b.

(19) Because of the time it takes to fill the packaging containers in the second section of each conveying line is longer than the time it takes to produce the package bottom in the first section of each conveying line, two package bottoms are produced over the course of two timed steps of the transport wheel 5 of each conveying line 46, 47, during which two packaging containers are filled simultaneously in one timed step of the link-belt conveyor 32. Therefore, an idle interval of the link-belt conveyor 32 for the filling operation overlaps two idle intervals of the transport wheel 5 for the forming of the package bottom and the stripping of the packaging container 13 from the transport wheel 5. The handling device 15 compensates for the difference between the timing of the transport wheel 5 and the timing of the link-belt conveyor 32.

(20) FIG. 1a shows the following situation: In a preceding cycle of the link-belt conveyor 32, the left cell 52 of the cell unit 51 was loaded with a packaging container 58. Toward the right in the conveying direction 55, packaging containers 57 are also present in the adjacent cell unit 56. In addition, one packaging container 54 is located in the handling device 15, namely, in the right holder 33; this is the container which, during the preceding step of the transport wheel 5, was stripped from the holding fixture 4, which is now in the left horizontal position, where it can accept the next package jacket 1. After the stripping operation during the preceding cycle of the transport wheel 5, the packaging container 54 received by the holder 33 is pushed by the linear slide 37 out of the unloading position into the position shown in FIG. 1a, as a result of which the right rotary tables 36, 36′ are turned 90° clockwise by the coupling drive 41′, 42′, 49′ (compare FIG. 1c).

(21) It can be seen in FIG. 1a that the opening aids 2 are oriented in the conveying direction on the transport wheel 5. For technical reasons, the introduction and welding of the opening aid 2 into a package jacket 1 can be done only with this orientation. Because, after the packaging container is filled, the top of each container is welded as it passes through the line, each packaging container must be rotated 90° by the rotary tables 35, 35′, 36, 36′ before it is inserted into one of the cells 52, 52′ of the link-belt conveyor 32, as a result of which the opening aids 2 become aligned transversely to the conveying direction.

(22) The next step shown in FIG. 2a now consists in that, simultaneously with the stripping-off of the packaging container 13 by the stripper 18 from the holding fixture 12 into the holder 14 located in the unloading position, the packaging container 54 is pushed by the right pusher element 19 out of the holder 33 into the cell 52′ underneath, which is located in the right set-down position. It can be seen in FIG. 2a that now the cells 52, 52′ on the chain link 50 are completely loaded with the packaging containers 58, 54. During this loading step, the package jacket 1 has also been pushed completely onto the empty holding fixture 4 of the transport wheel 5.

(23) FIG. 2b shows that the rotary tables 35, 35′ rotate 90° in the clockwise direction, and the rotary tables 36, 36′ rotate 90° in the counterclockwise direction. Rotation begins as soon as the linear slide 37 is moved toward the left, i.e., in the direction of the arrow 59, into the position shown in FIG. 3a.

(24) In FIG. 3a, the loaded link-belt conveyor 32 has not yet moved, because the process of filling the packaging containers is still going on in the filling machine. The transverse rod 21 of the positioning system 16 has been moved upward, in the direction of the arrow 30, from the lower position shown in FIG. 2a into the starting position shown in FIG. 3a, so that the transport wheel 5 with the holding fixture 9 can rotate by 90° into the lower position in the direction of the rotary arrow 60. After this rotation, the next packaging container 11 is located in the position shown in FIG. 4a, in which the holding fixture 9 is pointing downward, so that the container can then be stripped from the holding fixture 9.

(25) After that, the linear slide 37 is pushed from the right position shown in FIGS. 2a and 2b in the direction of the arrow 59 into the left position shown in FIGS. 3a, 3b. During this movement of the linear slide, the rotary tables 35, 35′ and 36, 36′ are turned 90° to the right and left, respectively, as can be seen in FIG. 3b.

(26) As a result of the movement of the linear slide 37, the left holder 14 is now above the left cell 52 of the left chain link 50′, which is located in the left set-down position. The holder 14 has been rotated 90° in the clockwise direction. The transport wheel 5 is now rotated 90° in the clockwise direction as shown by the rotary arrow 60, so that the next package jacket 1 can be stripped from the holding fixture 9. This rotation of the transport wheel 5 has been completed in FIG. 4a. Now it is possible for the package container 11 to be stripped from the holding fixture 9 into the holder 33 and simultaneously for the packaging container 13 to be pushed out of the holder 14 into the cell 52 in the direction of the arrow 28. The completed vertical movement of the packaging containers 11, 13 is shown in FIG. 5a.

(27) During the previously described loading of the cell units 51 with the two packaging containers 13, 54 per conveying line 46, 47, the filling operation has been carried out and completed. Now the link-belt conveyor 32 is moved onward by the length of one chain link 50′, 50 during a conveying interval in the direction of the rotary arrow 61, and the transverse rod 21 of the positioning system 16 is moved out of the lower position in FIG. 5a in the direction of the arrow 62 back into the starting position shown in FIG. 6a, so that the cell 52″ can now be loaded with the packaging container 11. After the transverse rod 21 has been moved into the starting position, the linear slide 37 is pushed out of the position shown on the left in FIG. 5b toward the right, in the direction of the arrow 59′, into the position shown in FIG. 6a.

(28) The transport wheel 5 rotates another 90° in the clockwise direction, as a result of which the holding fixture 6 arrives in a downward-pointing position above the unloading position for the packaging container 7. Thus the device is again in the starting position for timed, stepwise conveyance, as shown in FIGS. 1a and 1b.

(29) At this point, one timed, stepwise movement of the link-belt conveyor 32 has occurred, wherein two packaging containers have been filled in each conveying line 46, 47 during the stationary interval of the step. During the idle interval of the link-belt conveyor 32, two packaging containers 13, 11 per conveying line 46, 47 have been unloaded from the transport wheel 5 by the handling device 15, and the link-belt conveyor 32 has been loaded with the two packaging containers 13, 11. As a result, during the operation of the device according to the invention, two idle intervals of the transport wheel 5, during each of which a packaging container 13, 11 is unloaded, overlaps with one idle interval of the link-belt conveyor 32.

(30) TABLE-US-00001 List of Reference Numbers No. Designation 1 package jacket 2 opening aid 3 arrow 4 first holding fixture 5 transport wheel 6 second holding fixture 7 package jacket 8 free end 9 third holding fixture 10 bottom 11 packaging container 12 fourth holding fixture 13 packaging container 14 first holder 15 handling device 16 positioning system 17 bottom 18 stripper 19 pusher element 20 pusher element 21 transverse rod 22 vertical rod 23 vertical rod 24 vertical rod 25 bushing 26 left vertical guide rod 27 right vertical guide rod 28 arrow 29 edge of package 30 arrow 31 center part of transport wheel 32 link-belt conveyor 33 second holder 34 angle bracket 35 left rotary table 36 right rotary table 37 linear slide 38 guide rod 39 guide rod 40 bushing 41 connecting rod 42 connecting rod 43 joint 44 machine stand 45 joint 46 conveying line 47 conveying line 48 through-opening 49 connecting rod 50 chain links 51 cell unit 52 cell 53 recess 54 packaging container 55 conveying direction 56 cell unit 57 packaging container 58 packaging container 59 arrow 60 rotary arrow 61 rotary arrow 62 arrow