Abstract
A low profile actuating window lock for casement windows having a handle actuate a lifter that slides vertically on a fork component in slidable communication with the window lock casing, the handle pivotable about the lifter and pivotable about a restrictor arm that pivots relative to the casing, allowing the handle to rotate fully from the locked position to the unlocked position with low clearance from the window frame. The pivot points of the handle, lifter, restrictor arm configuration allow for an over center linkage that prevents back driving the casement window lock.
Claims
1. A casement window lock for securing a window sash to a casement window frame, said lock comprising: a casing having an elongated horizontal sidewall with a shorter vertical dimension, said casing including elongated side members, and tracks on at least one side member extending along an inside surface thereof, said tracks including a first track substantially horizontal and extending along said casing elongated horizontal sidewall, and a second track having at least one angled portion extending vertically relative to said first track's horizontal position; a restrictor arm pivotally attached at one end to said casing, and pivotally attached at the other end to an intermediate point between a free first end and a second end of a handle; a fork component including: an attachment portion for engaging a lock bar; an attachment for slidably retaining a lifter; a protrusion for slidably engaging said first track; and said lifter in slidable contact with said fork, including: an extending protrusion for slidably engaging said second track; an attachment for pivotally connecting said lifter to said second end of said handle; said handle in pivotal communication with said restrictor arm at one end of said handle, and in pivotal communication with said lifter at an intermediate point on said handle, wherein said handle pivotably attaches to said lifter, and is not directly attached to said casing; and wherein, when said handle is rotated to unlock said lock, said handle pivots about said lifter and said restrictor arm, respectively, causing said fork component to traverse horizontally in a first direction about said first track while simultaneously causing said lifter to shift vertically as said lifter traverses said second track, and when said handle is rotated to lock said lock, said handle pivots about said lifter and said restrictor arm, respectively, causing said fork component to traverse horizontally in a second direction opposite said first direction about said first track while simultaneously causing said lifter to shift vertically as said lifter traverses back on said second track.
2. The casement window lock of claim 1 wherein said fork component's attachment for slidably retaining a lifter includes a lifter track for slidably communicating with said lifter such that a portion of said lifter fits within said lifter track and moves vertically relative to said fork component when actuated by said handle.
3. The casement window lock of claim 1 including a plurality of hinges or pivot points forming an over center linkage to prevent back driving said lock.
4. A casement window lock for securing a window sash to a casement window frame, said lock comprising: a casing having an elongated horizontal sidewall with a shorter vertical dimension, said casing including elongated side members, and tracks on at least one side member extending along an inside surface thereof, said tracks including a first track substantially horizontal and extending along said casing elongated horizontal sidewall, and a second track having at least one angled portion extending vertically relative to said first track's horizontal position; a restrictor arm pivotally attached at one end to said casing, and pivotally attached at the other end to a handle; a fork component including: an attachment portion for engaging a lock bar; an attachment for slidably retaining a lifter; a protrusion for slidably engaging said first track; and said lifter in slidable contact with said fork, including: an extending protrusion for slidably engaging said second track; an attachment for pivotally connecting said lifter to said handle; said handle in pivotal communication with said restrictor arm at one end of said handle, and in pivotal communication with said lifter at an intermediate point on said handle; and wherein, when said handle is rotated to unlock said lock, said handle pivots about said lifter and said restrictor arm, respectively, causing said fork component to traverse horizontally in a first direction about said first track while simultaneously causing said lifter to shift vertically as said lifter traverses said second track, and when said handle is rotated to lock said lock, said handle pivots about said lifter and said restrictor arm, respectively, causing said fork component to traverse horizontally in a second direction opposite said first direction about said first track while simultaneously causing said lifter to shift vertically as said lifter traverses back on said second track; a plurality of hinges or pivot points forming an over center linkage to prevent back driving said lock, wherein said over center linkage includes: a first hinge point rotatably joining said handle to said lifter; a second hinge point rotatably joining said handle to said restrictor arm; a third hinge point rotatably joining said restrictor arm to said casing; and such that when said handle is in an unlocked position, said first hinge point is between said second and third hinge points, and said second hinge point is below an action line connecting said first and third hinge points, and when said handle is in said locked position, said second hinge point is between said first and third hinge points, and said second hinge point is below an action line connecting said first and third hinge points.
5. The casement window lock of claim 1 wherein said fork component's protrusion for slidably engaging said first track includes an extension attached to or integral with said fork component, extending perpendicular to said horizontal casing sidewall for slidable engagement within said first track.
6. The casement window lock of claim 1 wherein said lifter's protrusion for slidably engaging said second track is attached to or integral with said lifter, extending perpendicular to said horizontal casing sidewall for slidable engagement with said second track.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The features of the invention believed to be novel and the elements characteristic of the invention are set forth with particularity in the appended claims. The figures are for illustration purposes only and are not drawn to scale. The invention itself, however, both as to organization and method of operation, may best be understood by reference to the detailed description which follows taken in conjunction with the accompanying drawings in which:
(2) FIG. 1 depicts a perspective view of the flush lock handle mechanism casement window lock of the present invention;
(3) FIG. 2 is an exploded view of the flush lock handle mechanism of FIG. 1;
(4) FIG. 3 depicts a perspective view of a sub-assembly of the flush lock mechanism of FIG. 1 showing the connection scheme of the handle, restrictor arm, and lifter;
(5) FIG. 4 depicts a perspective view of sub-assembly of FIG. 3 placed through a slot within the escutcheon;
(6) FIG. 5 depicts the sub-assembly of FIG. 3 with the fork component slidably mounted on a lifter;
(7) FIG. 6 depicts the lifter-fork combination, showing the slidable attachment of the fork and the lifter;
(8) FIG. 7 depicts a plan perspective view of the preferred slidable attachment of the fork component to the main casing;
(9) FIG. 8A is a perspective view of the lifter of the present invention, depicting a lifter pin;
(10) FIG. 8B is a perspective, cross-sectional view of the lifter of the present invention in slidable contact with the main casing via a track having an angled section;
(11) FIG. 9 depicts a cross-sectional view of the lock mechanism of the present invention, showing a raised lifter 6 as handle 7 actuates the lifter-fork combination;
(12) FIG. 10 depicts a cross-sectional view of the lock mechanism, showing a horizontal section on the escutcheon that allows the handle to tuck under the escutcheon when the lock mechanism is in the locked position;
(13) FIG. 11 depicts a cross-sectional view of the lock mechanism in an unlocked (raised lifter) position, showing a dead stop and a raised handle at its farthest rotational point to ensure clearance with the escutcheon;
(14) FIG. 12 is a cross-sectional view of the lock mechanism of the present invention with the main casing removed, and the positioning of over center linkage including three hinge points depicted with the handle shown in the unlocked position;
(15) FIG. 13 depicts a cross-sectional view of the lock mechanism of the present invention in the locked position, showing the location of the hinge points in relation to one another in an over center configuration;
(16) FIG. 14 depicts the restrictor arm with a preferred shaped indentation to receive and accommodate a detent spring;
(17) FIG. 15A is a cross-sectional view of the lock mechanism showing the unlocked detent position;
(18) FIG. 15B is a cross-sectional view of the lock mechanism showing the locked detent position;
(19) FIG. 16 depicts a partial perspective view of the main casing of the present invention with the retainer arm spring washer in place;
(20) FIG. 17A is a perspective view of a first embodiment for a retainer for securing the lock mechanism of the present invention to a window frame.
(21) FIG. 17B is an exploded view of a second embodiment for a retainer for securing the lock mechanism of the present invention to a window frame;
(22) FIG. 18 depicts a side view of a mounted flush lock mechanism casement window lock of the present invention attached to a window frame using a retainer on the opposite side of the frame; and
(23) FIG. 19 is a cross-sectional view of the mounted flush lock mechanism casement window lock of the present invention secured by a retainer to the window frame.
DETAILED DESCRIPTION OF THE INVENTION
(24) In describing the preferred embodiment of the present invention, reference will be made herein to FIGS. 1-19 of the drawings in which like numerals refer to like features of the invention.
(25) The lock of the present invention is a low profile, flush design, that protrudes from the window frame significantly less than the prior art, at about 8 mm compared to 25 mm in the current prior art designs. When locking a casement window, the window is closed generally by a crank. The strikes on the moving sash are brought close to the pins on a tie bar mounted to the non-moving window frame. The lock handle is then thrown. This drives a fork component within the lock, which engages the tie bar and drives it, moving the tie bar pins into engagement with corresponding hooks or strikes. The fork component is preferably a flat structure adapted to slide within the lock casing, preferably having two extensions, such as leg portions, for engaging a tie bar. The strikes generally have a ramp surface at their mouth and the pins slide up this ramp into engagement. This motion pulls the sash tightly against the window frame generating compression for sealing the sash to the window frame.
(26) To achieve this “flush,” low profile appearance, the locking mechanism of the present invention introduces a “lifter” that slides vertically with respect the fork component as the fork component transitions horizontally along the elongated sidewall of the casement window lock. In prior art designs, the handle directly drives a fork component or the tie bar—structural limitations that result in a higher profile appearance. In the present design, the handle drives a lifter that is in slidable contact with the fork component. The lifter can “lift” relative to the fork, but cannot move left or right relative to the fork. This indirect drive of the fork through the lifter allows the handle to move more deeply into the mechanism to reduce the height of the lock casing.
(27) FIG. 1 depicts a perspective view of the flush lock mechanism 100 of the present invention. This lock is mounted to the frame of a casement window (not shown). The lock mechanism 100 includes a lever arm or handle 7, pivotable about a restrictor arm 2 through a hinge or pivot pin 10. For exemplary purposes only, the elongated sidewalls of the casing will be deemed to be in a horizontal direction, designated by the H-arrow, and movement by fork component 5 will be considered movement in the horizontal direction, while the vertical direction, designated by the V-arrow, will represent movement perpendicular to the horizontal direction. These assigned directions are provided only to facilitate descriptions regarding movement of components with respect to the casement window lock; they do not represent direction of the casement window lock after it is mounted on a window frame. (It is noted that casement window locks are generally mounted so that the elongated casing is positioned vertically.)
(28) Preferably, restrictor arm 2 is riveted to handle 7; however, other attachment schemes may be employed provided handle 7 is rotatably attached to restrictor arm 2 at the desired pivot location. Pivot pin 10 is preferably located at an intermediate point on handle 7 between the handle endpoints at a distance closer to the main casing 1 and escutcheon 4 than the handle's grip portion end 16. This allows for greater mechanical leverage by a user when pulling handle 7 upwards or pushing handle 7 downwards by grip portion end 16. Flush lock handle mechanism 100, in its operating condition, is encased in escutcheon 4, main casing 1, and casing cover 8.
(29) FIG. 2 is an exploded view of the flush lock handle mechanism 100. A fork component 5 is employed that is similar to some prior art designs, insomuch as a fork component is used to engage a tie bar during locking and unlocking actuation. Fork component 5 drives a tie bar or lock bar that is mounted to the frame. The tie bar engages a series of strikes that are mounted to the moving sash. Once the tie bar is engaged with the strikes, the window is locked. Unique to the present invention is a lifter component or “lifter” 6. One end of handle 7 pivotally connects to lifter 6 via hinge or pivot pin 11, which may be a rivet or other rotatable, pivoting attachment. In the preferred embodiment, handle 7 does not directly connect to escutcheon 4 or main casing 1 or fork 5. Upon actuation of handle 7, lifter 6 will shift vertically upwards and downwards relative to fork component 5.
(30) Escutcheon 4 includes a central slot 14 to accommodate the horizontal movement of fork component 5 by handle 7 that establishes the locking and unlocking functions. Slot 14 provides an elongated aperture to accommodate the full range of motion of fork 5 and lifter 6 when these components are actuated by handle 7. Main casing 1 and casing cover 8 form sidewalls for escutcheon 4 and enclose the locking mechanism's moving components.
(31) FIG. 3 depicts a sub-assembly 120 of the flush lock mechanism. This figure illustrates the connection of handle 7 to restrictor arm 2 via pivot pin 10 at an intermediate point from each end of handle 7, as well as the connection of lifter 6 to an end of handle 7, rotatable about a hinge, pivot pin 11. As shown, handle 7 is designed to pivot about restrictor arm 2 and lifter 6 via pivot pins 10 and 11, respectively. Unlike the prior art, handle 7 is not directly connected to, nor does it pivot directly about, main casing 1, escutcheon 4, or fork component 5. As discussed further herein, this linkage contributes to the low profile design of the lock mechanism and the over center operation that prohibits back driving the flush lock mechanism.
(32) FIG. 4 depicts a perspective view of sub-assembly 120 placed through slot 14 of escutcheon 4.
(33) FIG. 5 depicts sub-assembly 120 with fork component 5 slidably mounted on lifter 6.
(34) FIG. 6 depicts the lifter-fork component combination, showing the slidable attachment of fork component 5 to lifter 6. The slidable attachment is preferably established with fork component 5 having formed tracks 18 for receiving extensions 20 of lifter 6. Extensions 20 of lifter 6 are preferably leg extensions from the body of lifter 6 inserted within tracks 18 in a tongue-and-groove fashion, but may be slidably inserted in other combination schemes provided lifter 6 is capable of moving vertically in the direction of arrow 25 with respect to fork component 5. During lock actuation, fork component 5 is restricted to horizontal motion, while lifter 6, which is slidably attached to fork component 5, moves vertically with respect to fork component 5. Lifter 6 includes an attachment section 22 for pivotally securing handle 7. Attachment section 22 is preferably an extended segment from the body of lifter 6; but, may also be a pivot point within the body of lifter 6. When handle 7 is actuated, lifter 6 moves vertically, and the lifter-fork component combination slides horizontally with the movement of handle 7. The horizontal movement of fork component 5 is controlled by a guide track 27 attached to, or integral with, either main casing 1 or casing cover 8. In the preferred embodiment, guide track 27 is located on the inside surface of casing cover 8. Fork component 5 includes an extension or protrusion 29, protruding from said fork component body in a direction perpendicular to the horizontal motion of travel of fork component 5 that may be a pin or a slightly elongated oval or rectangular shaped segment for slidably engaging guide track 27. Extension or protrusion 29 may be integral with, or attached to, fork component 5. Conversely, fork component 5 may include a track segment on its body that receives an extension or protrusion from main casing 1. In either attachment scheme, fork component 5 is able to slide horizontally in guide track 27 along the elongated horizontal casing structure when induced by the actuation of handle 7.
(35) FIG. 7 depicts a plan perspective view of the preferred guide track 27 and the slidable attachment of fork 5 to the casing interior surface.
(36) Lifter 6 preferably includes a lifter pin or other shaped protrusion or extension 30, as depicted in FIG. 8A. Lifter pin 30 is attached to, or integrally formed with, lifter 6.
(37) FIG. 8B depicts a perspective, cross-sectional view of the slidable attachment of lifter 6 with main casing 1. Main casing 1 includes a track 28 for receiving lifter pin 30. Track 28 includes at least an angled section 28b, and may include a partially horizontal section 28a. Angled section 28b tapers vertically upwards from the horizontal. Track 28 may be a purely slanting track that gradually slants upwards from a lower point to a higher point on main casing 1. In a preferred embodiment, angled section 28b gradually raises lifter 6 from the horizontal over the length of travel as the lifter-fork component combination moves horizontally along main casing 1. Without rising, angled section 28b of track 28, a binding condition would be experienced as the fork component is moved through its horizontal transition. Thus, in the preferred embodiment, actuating handle 7 serves to move simultaneously lifter 6 to a raised position while the lifter-fork component combination is moved horizontally about the casing. The introduction of lifter 6 structurally allows handle 7 to fold over further, essentially flipping over to the other side of the casing without binding. This allows handle 7 “clearance” to rotate about its pivot points without requiring extra depth to the casing, and in fact, reducing the depth of the casing, making the casement window lock more flush with the mounting frame.
(38) FIG. 9 depicts a cross-sectional view of the preferred embodiment of the lock mechanism of the present invention, showing the rising lifter 6 as handle 7 actuates the lifter-fork component combination to an unlocked position. Lifter 6 is shown rising vertically (in the direction of arrow 35) in tracks 18 of fork component 5 as handle 7 rotates (in this example, clockwise, as indicated by arrow 36) and horizontally moves the lifter-fork component combination in a horizontal direction opposite the direction of handle rotation. Rotating with respect to hinge points on the restrictor arm 2 and lifter 6, handle 7 has sufficient clearance in this low profile design to completely flip over. In this manner, as depicted in FIG. 9, the lock mechanism is shown in an unlocked position.
(39) FIG. 10 depicts a cross-sectional view of the lock mechanism, showing a horizontal section 40 on escutcheon 4 that allows handle 7 to tuck under escutcheon 4 when the lock mechanism is in the locked position. Lifter 6 is in the lower, horizontal section 28a of track 28, and extensions 20 of lifter 6 are seated in tracks 18 of fork component 5. Handle 7 returns from the unlocked position of FIG. 9 to a locked position, rotating with respect to hinge points on the restrictor arm 2 and lifter 6. Once again, handle 7 has sufficient clearance in this low profile design to completely flip over. In a preferred embodiment, a dead stop 42 is introduced between handle 7 and restrictor arm 2 to prevent handle 7 from rotating into escutcheon 4.
(40) FIG. 11 depicts a cross-sectional view of the lock mechanism in an unlocked position, showing dead stop 42, and a raised handle ensuring clearance 44 with escutcheon 4.
(41) The relationship between the hinged points of the present invention interplays with the translation of the motion of handle 7 and fork component 5.
(42) FIG. 12 is a cross-sectional view of the lock mechanism of the present invention with main casing 1 removed, depicting the positioning of three hinge points A, B, C when handle 7 is in the unlocked position. Hinge A is the pivotal junction of handle 7 and lifter 6 at the lifter attachment section 22. Hinge B is the pivotal junction of handle 7 with restrictor arm 2 at an intermediate point on handle 7. Hinge C is the pivotal junction of restrictor arm 2 with the casing, shown here on casing cover 8 with main casing 1 removed from view.
(43) FIG. 13 depicts a cross-sectional view of the lock mechanism of the present invention in the locked position, showing the location of the hinge points in relation to one another. Hinge B is shown below the line of action 50 between hinges A and C. This relationship allows for the locking mechanism to utilize over center linkage at the ends of travel, and prevents the system from being back-driven (i.e., someone trying to break into the window by reversing the locking mechanism). Since hinge B is below the line of action 50 between hinges A and C, the system is not back drivable. In this manner, this configuration produces a “four bar linkage” design. It also allows handle 7 to move over a very wide operating angle and return to a flush or low profile position. The first of the four bar links is formed by handle 7 between the pivot 11 (hinge A) connected at lifter 6 and pivot 10 (hinge B) connected at restrictor arm 2. A second bar or link is formed by restrictor arm 2 and pivots at each end thereof. The third bar or link is effectively created by lifter 6 and the relative vertical motion between the pivot point 11 on lifter 6 (where lifter 6 connects to handle 7) and fork component 5. The fourth bar or link of the four bar linkage is created by fork component 5 and the horizontal sliding motion of fork 5 component relative to the fixed pivot point of the restrictor on the body (hinge C). The four bar linkage uses these four links pivotally connected at the ends (pivot points) so that the four links can move relative to each other.
(44) When handle 7 is at either end of its travel, the four bar linkage design moves one pivot or hinge on the handle to an over center position relative to two of the three other pivot or hinge points. This over center position prevents the tie bar or lock bar from being back driven to the unlocked position when an “opening” force is applied to rotate handle 7. As shown in FIG. 13, when handle 7 is down, the pivot connection (hinge B) between handle 7 and restrictor arm 2 will have moved past and below line of action 50 defined between the pivot point on the lifter (hinge A) and the fixed pivot point between restrictor arm 2 and the body (hinge C).
(45) At the other extreme, as shown in FIG. 12 with handle 7 fully open, the second pivot connection on the handle (the pivot point on lifter 6, hinge B) will have moved past and below the line of action 54 defined between the first pivot point on the handle at the lifter (hinge A) and the fixed pivot point between the restrictor arm and the body of the casing (hinge C). In each case, a hinge point moves “over center” to prevent the lock mechanism from being reverse driven. In other words, one of the four pivot points moves across a line of action that connects two other pivot points.
(46) In a preferred embodiment, there is a detent at both ends of travel (open and locked). A detent spring 9 (refer to FIG. 2) is located between restrictor arm 2 and handle 7. Detent spring 9 provides tactile and audible indication that the lock mechanism has reached its end of travel. Additionally, a detent helps sustain handle 7 in the correct position at its end of travel.
(47) FIG. 14 depicts restrictor arm 2 with a preferred shaped indentations 24 to receive and accommodate detent spring 9.
(48) FIG. 15A depicts a cross-sectional view of the lock mechanism in the unlocked detent position 33, while FIG. 15B depicts a cross-sectional view the lock mechanism in the locked detent position 34.
(49) To assist with handle stability during operation, a spring washer 3 is preferably employed between restrictor arm 2 and main casing 1. This spring washer, preferably a Belleville spring washer, is capable of providing large amounts of force with very little deflection, thus allowing the present invention to provide upwards of 75 pounds of load with two-tenths of one millimeter (0.2 mm) of deflection. Spring washer 3 also accommodates production variances while maintaining a pre-load force on restrictor arm 2.
(50) FIG. 16 depicts a partial perspective view of the main casing showing spring washer 3 in position.
(51) In order to assemble the lock mechanism to the frame of a window, a retainer 60 is used. Retainer 60 provides a surface for mounting screws to bear down on.
(52) FIG. 17A is an exploded view depicting the components of a first embodiment of a retainer. Retainer 60′ includes a retainer body 61, and a brush seal 62′ to prevent bugs from entering through the slotted portion of the lock when handle 7 is in the open, unlocked position. Brush seal 62′ is preferably comprised of three components: a brush seal component 62a captured between two framed components 62b,c, which are preferably plastic components. Framed components 62b,c are preferably held together by a resilient clip action, as indicated by clips 64 and indents 66, although other attachment schemes common in the art may be employed.
(53) FIG. 17B is a perspective view of a second embodiment for a retainer. Retainer 60 is an elongated, flush component, having a seal 62 to prevent bugs from entering through the slotted portion of the lock when handle 7 is in the open position. In both retainer embodiments, two screw holes 68 are introduced at approximately each end for mounting the flush lock mechanism.
(54) FIG. 18 depicts a side view of a mounted flush lock mechanism 100 to a window frame 70 using retainer 60 on the side opposite the flush lock mechanism 100.
(55) FIG. 19 is a cross-sectional view of the mounted flush lock mechanism 100 secured by a retainer.
(56) The present invention achieves a low profile casement window lock that far exceeds the profile depth of casement window locks of the prior art by employing a lifter-fork component combination and restrictor arm to establish a locking structure with multiple pivoting points that allows the handle to rotate completely with minimally required clearance in the casing housing. The pivoting action of the handle, lifter-fork component combination, and restrictor arm, allows the handle to move the fork component horizontally while rising or lower the lifter in relation to the fork component with the lifter in slidable communication with a slanted track on the internal surface of the casing. The multiple pivoting action provides for a four bar linkage that secures the casement window lock in either the open, unlocked position, or closed, locked position, and prevents back driving the lock mechanism in the reverse direction.
(57) While the present invention has been particularly described, in conjunction with the specific preferred embodiment(s), it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art, in light of the foregoing description. It is therefore contemplated that the appended claims will embrace any such alternatives, modifications, and variations as falling within the true scope and spirit of the present invention. Thus, having described the invention, what is claimed is:
