A method of powder coating a substrate includes receiving a powder coating material into a feed input, using the feed input, melting the powder coating material into a homogeneous fluid of powder coating material, receiving the homogeneous fluid of powder coating material into a filament extension atomizer positioned in-line with the feed input, atomizing, with the filament extension atomizer, the received homogeneous fluid of powder coating material into multiple droplets of powder coating material, cooling the droplets of powder coating material to a processing temperature that prevents the droplets from agglomerating, and directing the cooled droplets through a deposition passage positioned in-line with the filament extension atomizer, the deposition passage configured to direct at least a portion of the cooled droplets towards a substrate.

A high speed granule delivery system and method is disclosed for dispensing granules in intermittent patterns onto a moving asphalt coated strip in the manufacture of roofing shingles. The system includes a granule hopper and a rotationally indexable pocket wheel in the bottom of the hopper. A series of pockets are formed in the circumference of the wheel and the pockets are separated by raised lands. A seal on the bottom of the hopper seals against the raised lands as the wheel is indexed. In use, the pockets of the pocket wheel drive through and are filled with granules in the bottom of the hopper. As each pocket is indexed beyond the seal, it is exposed to the moving asphalt coated strip below and its granules fall onto the strip to be embedded in the hot tacky asphalt. The speed at which the wheel is indexed is coordinated with the speed of the asphalt coated strip so that granules and strip are moving at about the same forward speed or at a preselected ratio of speeds when the granules fall onto the strip. Well defined patterns of granules are possible at high production rates.

A high speed granule delivery system and method is disclosed for dispensing granules in intermittent patterns onto a moving asphalt coated strip in the manufacture of roofing shingles. The system includes a granule hopper and a rotationally indexable pocket wheel in the bottom of the hopper. A series of pockets are formed in the circumference of the wheel and the pockets are separated by raised lands. A seal on the bottom of the hopper seals against the raised lands as the wheel is indexed. In use, the pockets of the pocket wheel drive through and are filled with granules in the bottom of the hopper. As each pocket is indexed beyond the seal, it is exposed to the moving asphalt coated strip below and its granules fall onto the strip to be embedded in the hot tacky asphalt. The speed at which the wheel is indexed is coordinated with the speed of the asphalt coated strip so that granules and strip are moving at about the same forward speed or at a preselected ratio of speeds when the granules fall onto the strip. Well defined patterns of granules are possible at high production rates.

A technique for manufacturing slickline with a jacket of enhanced bonding. The technique may include roughening an outer surface of a metal core and applying an initial insulating polymer layer to the roughened core in a non-compression manner such as by tubing extrusion. The insulated core may then be heated and run through a set of shaping rollers. Thus, the grip between the polymer and the underlying metal core may be enhanced at a time following the initial placement of the polymer on the core. In this manner, processing damage to the underlying core surface which might adversely affect maintaining the grip may be minimized. Other techniques such as powder spray delivery of the initial polymer layer may also be utilized in a similar manner.

A technique for manufacturing slickline with a jacket of enhanced bonding. The technique may include roughening an outer surface of a metal core and applying an initial insulating polymer layer to the roughened core in a non-compression manner such as by tubing extrusion. The insulated core may then be heated and run through a set of shaping rollers. Thus, the grip between the polymer and the underlying metal core may be enhanced at a time following the initial placement of the polymer on the core. In this manner, processing damage to the underlying core surface which might adversely affect maintaining the grip may be minimized. Other techniques such as powder spray delivery of the initial polymer layer may also be utilized in a similar manner.

A method of manufacturing a treated sheet includes preparing a resin layer composite including a resin sheet and a thermoplastic resin layer supported on one surface of the resin sheet, applying a dispersion liquid including a powdery thermoplastic resin raw material onto a surface of the thermoplastic resin layer opposite to the resin sheet, and fusing the thermoplastic resin raw material to the thermoplastic resin layer by irradiating, with light from a flash lamp, a coating of the thermoplastic resin raw material formed in the applying step. The thermoplastic resin raw material has a melting point higher than the glass transition point of a resin that is a primary material of the resin sheet.

Methods of making an abrasive article. Abrasive particles are loaded to a distribution tool including a plurality of strips defining a plurality of channels. Each channel is open to a lower side of the tool. The loaded particles are distributed from the distribution tool to a major face of a backing web below the lower side. At least a majority of the particles distributed from the tool undergo an orientation sequence in which each particle first enters one of the channels. The particle then passes partially through the channel such that a first portion is beyond the lower side and in contact with the major face, and a second portion within the channel. The sequence then includes the particle remaining in simultaneous contact with one of the strips and the major face for a dwell period.

A system and method for coating a substrate, the system including integrated powder coating material preparation and deposition of powder coating material onto a substrate. The system includes a feed input that processes the powder coating materials for use in a filament extension atomizer. The filament extension atomizer stretches fluid filaments of the powder coating material to form droplets of powder coating material. The droplets of powder coating material are partially cooled to prevent agglomeration and to form a powder coating material suitable for electrostatic deposition. The cooled powder coating material is electrostatically charged and directed onto the substrate surface, where it is deposited due to the electrostatic potential between the substrate and cooled droplets. The deposited powder coating material is then cured to the substrate to form a cohesive film of coating material across the substrate.

A conductive coated composite body is disclosed which has both good adhesion of a conductive coating film to a base and excellent electrical conductivity of the conductive coating film at the same time even in cases where a glass base or a base having low heat resistance is used; and a method for producing this conductive coated composite body. A conductive coated composite body includes: a base; a resin layer that is formed on at least a part of the base; and a conductive coating film that is formed on at least a part of the resin layer. The conductive coating film is a sintered body of silver fine particles; the main component of the resin layer is a polyurethane resin having an elongation at break of 600% or more; and the polyurethane resin has one of the functional groups represented by COOH, COOR, COO.sup.NH.sup.+R.sub.2 and COO.sup.NH.sub.4.sup.+.

A system and method for coating a substrate, the system including integrated powder coating material preparation and deposition of powder coating material onto a substrate. The system includes a feed input that processes the powder coating materials for use in a filament extension atomizer. The filament extension atomizer stretches fluid filaments of the powder coating material to form droplets of powder coating material. The droplets of powder coating material are partially cooled to prevent agglomeration and to form a powder coating material suitable for electrostatic deposition. The cooled powder coating material is electrostatically charged and directed onto the substrate surface, where it is deposited due to the electrostatic potential between the substrate and cooled droplets. The deposited powder coating material is then cured to the substrate to form a cohesive film of coating material across the substrate.