An articulated boom of a large manipulator includes a plurality of boom segments connected to one another via articulated joints. At least one of the boom segments has a welded assembly forming a box profile in which an upper belt and a lower belt are connected to one another via lateral web plates. At least one of the web plates, the upper belt, and/or the lower belt is formed at least by one sheet metal section, which has at least one bending running essentially in a longitudinal direction of the boom segment. The at least one bending ends at a distance from an end of the sheet metal section so that the end of the sheet metal section is unbent.

A tool for shaping wall and ceiling framing members includes a frame and a plate that is adjustable with respect to the fame. A fulcrum is repositionable with the plate to predetermined locations that permit bending of the wall or ceiling framing member about the fulcrum. The member is shaped by placing a first portion of the member at the first end of the frame, placing a second portion of the member at the fulcrum, and bending the member about the fulcrum. To obtain an accurate shaping to the member, the member may be bent about the fulcrum until a third portion contacts a second end of the frame, wherein the fulcrum is between the first and second ends of the frame.

A tool for shaping wall and ceiling framing members includes a frame and a plate that is adjustable with respect to the fame. A fulcrum is repositionable with the plate to predetermined locations that permit bending of the wall or ceiling framing member about the fulcrum. The member is shaped by placing a first portion of the member at the first end of the frame, placing a second portion of the member at the fulcrum, and bending the member about the fulcrum. To obtain an accurate shaping to the member, the member may be bent about the fulcrum until a third portion contacts a second end of the frame, wherein the fulcrum is between the first and second ends of the frame.

There are provided an evaluation method and a prediction method for a and a technology to be reflected in a press die designing method. A deformation limit evaluation method includes evaluating the deformation limit on a sheared surface of a metal sheet in press-forming the sheared metal sheet. The deformation limit is evaluated and a crack in the sheared surface is predicted based on the relationship between an index value determined from two surface strain distribution gradients of a surface strain distribution gradient in a sheet thickness direction in the sheared surface and a surface strain distribution gradient in a bending ridge line direction by bending in a direction away from the sheared surface at an evaluation position among distributions of strains generated near the boundary between a bending outside surface and the sheared surface of the metal sheet to be bent and a tension generated in the sheared surface.

There are provided an evaluation method and a prediction method for a and a technology to be reflected in a press die designing method. A deformation limit evaluation method includes evaluating the deformation limit on a sheared surface of a metal sheet in press-forming the sheared metal sheet. The deformation limit is evaluated and a crack in the sheared surface is predicted based on the relationship between an index value determined from two surface strain distribution gradients of a surface strain distribution gradient in a sheet thickness direction in the sheared surface and a surface strain distribution gradient in a bending ridge line direction by bending in a direction away from the sheared surface at an evaluation position among distributions of strains generated near the boundary between a bending outside surface and the sheared surface of the metal sheet to be bent and a tension generated in the sheared surface.

The invention relates to a bending machine (1) for metal sheets (3). The bending machine (1) comprises a machine frame (4) and a support device (15) which is designed to hold the metal sheet (3) to be bent, a support surface (16) of the support device (15) being arranged in a horizontal plane with the support surface (7) of a clamping base (5). The support device (15) has at least a first support module (17) and a second support module (18) having a first support surface (19) and a second support surface (20). At least one of the support modules (17, 18) is horizontally displaceable in the longitudinal direction (21) of the bending machine (1) and as a result a first gap (22) extending at right angles to the blank-holder edge (12) can be set between the two support modules (17, 18). The support modules (17, 18) each have at least a first support element (24) and a second support element (24, 25) with a second gap (26) located between the support elements (24, 25), which second gap (26) is oriented parallel to the blank-holder edge (12).

A pneumatic plug gauge has been developed in the context of the invention. This plug gauge comprises a first measuring channel which can be connected to a pressure medium source and opens into a first outlet for the pressure medium, which outlet can be directed to a surface of the workpiece to be tested. According to the invention, this plug gauge is designed to determine the tilt angle between a section on the surface thereof and a region opposite this section on the surface of the workpiece by virtue of the first outlet being arranged at one end of the section and at least one second outlet being provided, which second outlet is arranged at the other end of the section. It has been recognized that the admittedly high precision of pneumatic length measurements can be converted in a particularly advantageous manner to high precision of the angle measurement in this manner. The tilt angle can be measured at least with an accuracy of less than one tenth of a degree. At the same time, the measurement is fast enough for 100% control in mass production. The plug gauge is the central element in the measuring system and in the method, to which the invention likewise relates.

Provided is an auxiliary bending robot capable of processing two workpieces simultaneously, including a linear base slide rail, a slider, a movable major arm, a movable minor arm, a front arm, a swing link, and an additional seventh axis. The slider is slidably connected to the linear base slide rail, and a first axis is formed between the slider and the linear base slide rail. A top portion of the slider is directly or indirectly hinged to a rear end of the movable major arm through a second axis, a front end of the movable major arm is hinged to a rear end of the movable minor arm through a third axis, a front end of the movable minor arm is hinged to a rear end of the front arm through a fourth axis, and a front end of the front arm is rotatably connected to a middle portion of the swing link through a fifth axis. There are two additional seventh axes, the two additional seventh axes are symmetrically disposed on the swing link on two sides of the fifth axis, and each of the additional seventh axes is rotatably connected to the swing link. The present invention can bend two sheet metal plate parts at the same time, so that the efficiency is multiplied and the efficiency problem of automatic bending processing is practically resolved.

An apparatus for the support and the controlled advancement of a sheet in a bending machine for forming a cylindrical or conical structure, in particular of a truncated cone structure, comprises a base structural frame adapted to be positioned upstream of said bending machine, with respect to an advancement direction of the sheet, a plurality of conveying modules which can be mounted, removable, on the structural frame so as to generate a plan of modular support and advancement which can be configured geometrically according to the shape and dimensions of the sheet to be produced; the modular support and advancement plane is geometrically configured to keep the sheet metal part supported by the plane in a flat condition; an lifting and tilting device configured to vary the position of the structural frame, supporting the conveying modules, from a horizontal lying position to an inclined lying position in which the support and advancement plane is inclined downwards towards the bending machine; repositioning and position correcting members configured to orient and arrange the sheet in a correct position before starting a bending cycle and configured to correct, during the bending cycle, the position of the sheet to impose it a predetermined advancement trajectory towards and through the bending machine. The relative method is also envisaged.

A hydraulic roll bending machine and method includes loading a plate between top and bottom rollers, receiving a user input indicative of a desired plate radius, calculating a pre-bend radius for the plate based on the desired plate radius and information from the material database, providing a bending signal to the actuator to position the at least one bending roller relative to the top and bottom rollers based on the pre-bend radius, providing a feed signal to advance a leading portion of the plate against the at least one bending roller, determining an actual pre-bend radius of the leading portion of the plate, and calculating an adjustment to the material database based on a difference between the pre-bend radius and the actual pre-bend radius.