Provided is a technology capable of suppressing an edge crack occurring due to stretch flange deformation without being constrained by a target pressed component shape. The technology includes two-stage cutting processing of, when it is estimated that there is concern about risk of occurrence of an edge crack due to stretch flange deformation on an edge of a material (1) to be pressed in press forming, performing twice cutting processing on an edge including at least a site where there is concern about risk of occurrence of the edge crack as pre-processing for press forming in which there is concern about risk of occurrence of the edge crack. In the two-stage cutting processing, cutting to form a partial, beam-shaped overhang portion at a position including a site where there is concern about risk of occurrence of the edge crack is performed in the first cutting and the overhang portion is cut in the second cutting.

A die-pressing punch used for die-pressing a workpiece includes a punch guide, a punch body that is provided vertically movably and non-rotatable about its axial center with respect to the punch guide, a punch head screw-fitted with the punch head. The die-pressing punch further includes a roller unit that is provided inside the punch guide beneath the punch body vertically movably and has a rotatable roller protruding downward from a bottom face of the punch guide, and an urging member that is provided between the punch body and the roller unit and urges the roller unit downward. The die-pressing punch further includes a joint member that is jointed with the punch head non-rotatably about the axial center, and an operable member. The operable member switches the joint member between a rotatable state and a non-rotatable state about the axial center with respect to the punch guide.

A die-pressing punch used for die-pressing a workpiece includes a punch guide, a punch body that is provided vertically movably and non-rotatable about its axial center with respect to the punch guide, a punch head screw-fitted with the punch head. The die-pressing punch further includes a roller unit that is provided inside the punch guide beneath the punch body vertically movably and has a rotatable roller protruding downward from a bottom face of the punch guide, and an urging member that is provided between the punch body and the roller unit and urges the roller unit downward. The die-pressing punch further includes a joint member that is jointed with the punch head non-rotatably about the axial center, and an operable member. The operable member switches the joint member between a rotatable state and a non-rotatable state about the axial center with respect to the punch guide.

A die-pressing die used for die-pressing a workpiece includes a die body on whose upper face a die hole is formed and on whose bottom face a discharge hole for discharging dusts of the workpiece is formed, and a roller unit disposed within the die hole and having a roller protruding upward from the upper face of the die body. A collection passage for collecting the dusts is formed at a peripheral edge portion of the die hole. One end of the collection passage is opened at the upper face of the die body, and another end thereof is opened to the discharge hole. The collection passage is configured to suction air due to a negative pressure state in the discharge hole.

A die-pressing die used for die-pressing a workpiece includes a die body on whose upper face a die hole is formed and on whose bottom face a discharge hole for discharging dusts of the workpiece is formed, and a roller unit disposed within the die hole and having a roller protruding upward from the upper face of the die body. A collection passage for collecting the dusts is formed at a peripheral edge portion of the die hole. One end of the collection passage is opened at the upper face of the die body, and another end thereof is opened to the discharge hole. The collection passage is configured to suction air due to a negative pressure state in the discharge hole.

After an annular plate is blanked from a metal flat plate in a blanking step, an inner peripheral portion of the annular plate is deformed upward in a burring step. As a result, a hat-shaped intermediate product having an upstanding tubular portion and an annular plate portion is formed. After that, an outer peripheral portion of the annular plate portion is folded step by step toward an inner peripheral side of the annular plate portion. As a result, a folded portion composed of a first folded portion and a second folded portion is formed, whereby a connection portion having a second flange portion is formed.

The present invention provides an apparatus and a method for detecting a piping alignment using image information and laser sensors capable of precisely and accurately measuring and aligning the alignment of the entire pipes. The apparatus includes: a fixed plate installed on a base stage and having a reference pipe located thereon; a movable plate installed on the base stage along three axes to face the reference pipe and has an aligning pipe located thereon; a circular stage installed between the reference and aligning pipes and is configured to rotate and move along three axes so as to detect levelness and deformations of the reference and aligning pipes; a laser sensor and an imaging device installed on an upper side of the circular stage; and a controller configured to control the laser sensor and the imaging device and determine an alignment of the aligning pipe.

A one-piece axle and a method of manufacture. The method may include providing a one-piece axle blank that has a shaft and a flange. The shaft may have a hole that may extend along an axis. The flange may extend radially outward from an end of the shaft. The shaft may be radially forged against a first mandrel to axially elongate the shaft.

The present invention provides an apparatus and a method for detecting a piping alignment using image information and laser sensors capable of precisely and accurately measuring and aligning the alignment of the entire pipes. The apparatus includes: a fixed plate installed on a base stage and having a reference pipe located thereon; a movable plate installed on the base stage along three axes to face the reference pipe and has an aligning pipe located thereon; a circular stage installed between the reference and aligning pipes and is configured to rotate and move along three axes so as to detect levelness and deformations of the reference and aligning pipes; a laser sensor and an imaging device installed on an upper side of the circular stage; and a controller configured to control the laser sensor and the imaging device and determine an alignment of the aligning pipe.

A machine tool of the present invention includes: a visual sensor that takes an image of unworked workpiece; an unworked workpiece shape information storing unit that stores unworked workpiece shape information obtained by the visual sensor; a worked workpiece shape information storing unit in which worked workpiece shape information is stored; a burr information calculating unit that recognizes a burr by comparing the unworked workpiece shape information with the worked workpiece shape information; a burr determining unit that determines the burr based on conditions including at least one of the location and the direction of the burr in the workpiece; a working method judging unit that decides whether or not to perform burring with a tool of the machine tool based on the determination result concerning the burr; and a working path generating unit that generates a working path for removing the burr judged to be a burr on which burring is to be performed with the tool.