Patent classifications
B22D29/00
Methods for casting a component having a readily removable casting core
A method is provided for casting a component. Accordingly, a casting core is provided within a cavity of a component mold. The casting core defines an inner component shape and includes a core wall. The core wall defines a core outer surface and a core inner surface disposed opposite the core outer surface. The core inner surface defines a core cavity. The casting core also includes a removal facilitation feature. The component is cast within the cavity of the component mold with the casting core positioned therein. The cast component is removed from the component mold and the casting core is removed from the cast component.
HOLLOW TUBE FILLING MODULE AND METHOD OF FILLING HOLLOW TUBE USING THE SAME
A hollow tube filling module is disclosed. The hollow tube filling module is provided in plural, and the plurality of hollow tube filling modules are inserted into a hollow tube and are filled in the hollow tube. The hollow tube filling module includes a filling tube inserted into the hollow tube, the filling tube including a hollow inside, a first filling unit disposed along an inner wall of the filling tube, the first filling unit including a hollow inside, and a second filling unit disposed in the hollow of the first filling unit.
Apparatus for removing excess material and method of operating the same
An apparatus and method for removing excess material, preferably a powder, from a cavity of a component, wherein the apparatus includes: a platform for retaining the component, preferably an additively manufactured component, a drive mechanism being coupled to the platform, wherein the drive mechanism is configured to rotate the component being retained by the platform independently around two orthogonal spatial directions and each with an unlimited angular deflection, an actuator for mechanically actuating the platform during a removal of the excess material, and a housing, defining a working space in which the excess material can be removed from the cavity, wherein the housing seals the working space against an environment, and wherein any electrical components for the drive mechanism are arranged out of the working space.
Undercut processing mechanism, molding die, and molded product
An undercut processing mechanism is attached to and used in a molding die for forming a molded product having an undercut portion, and allows demolding of the undercut portion. The undercut processing mechanism includes: a holder attached to or formed integrally with the molding die; a sliding piece configured to be slidable relative to the holder such that a mold core is moved so as to demold the undercut portion; a retaining piece configured to retain the sliding piece such that the sliding piece is slidable; and a support wall configured to support the sliding piece so as to prevent the sliding piece from being tilted when the sliding piece slides. The sliding piece forms a part of the mold core for forming the undercut portion.
Undercut processing mechanism, molding die, and molded product
An undercut processing mechanism is attached to and used in a molding die for forming a molded product having an undercut portion, and allows demolding of the undercut portion. The undercut processing mechanism includes: a holder attached to or formed integrally with the molding die; a sliding piece configured to be slidable relative to the holder such that a mold core is moved so as to demold the undercut portion; a retaining piece configured to retain the sliding piece such that the sliding piece is slidable; and a support wall configured to support the sliding piece so as to prevent the sliding piece from being tilted when the sliding piece slides. The sliding piece forms a part of the mold core for forming the undercut portion.
FLUID HEATING FURNACE AND HEATING METHOD
A fluid heating furnace is a fluid heating furnace for recycling core sand used for a core. The fluid heating furnace includes: a fluid tank in which the core sand is heated by flowing gas while the core sand is caused to flow by the flowing gas; and a gas discharge passage communicating with the fluid tank such that the flowing gas is discharged through the gas discharge passage. The gas discharge passage includes an inlet portion via which the core sand is put into the fluid tank through the gas discharge passage. In the gas discharge passage, the flowing gas discharged through the gas discharge passage heats the core sand put into the gas discharge passage from the inlet portion, and in the fluid tank, the core sand heated in the gas discharge passage is further heated.
MULTI-PIECE INTEGRATED CORE-SHELL STRUCTURE FOR MAKING CAST COMPONENT
The present disclosure generally relates to partial integrated core-shell investment casting molds that can be assembled into complete molds. Each section of the partial mold may contain both a portion of a core and portion of a shell. Each section can then be assembled into a mold for casting of a metal part. The partial integrated core-shell investment casting molds and the complete molds may be provided with filament structures corresponding to cooling hole patterns on the surface of the turbine blade or the stator vane, which provides a leaching pathway for the core portion after metal casting. The invention also relates to core filaments that can be used to supplement the leaching pathway, for example in a core tip portion of the mold.
MULTI-PIECE INTEGRATED CORE-SHELL STRUCTURE FOR MAKING CAST COMPONENT
The present disclosure generally relates to partial integrated core-shell investment casting molds that can be assembled into complete molds. Each section of the partial mold may contain both a portion of a core and portion of a shell. Each section can then be assembled into a mold for casting of a metal part. The partial integrated core-shell investment casting molds and the complete molds may be provided with filament structures corresponding to cooling hole patterns on the surface of the turbine blade or the stator vane, which provides a leaching pathway for the core portion after metal casting. The invention also relates to core filaments that can be used to supplement the leaching pathway, for example in a core tip portion of the mold.
DIRECTIONALLY SOLIDIFIED HIGH-BORON AND HIGH-VANADIUM HIGH-SPEED STEEL AND METHOD FOR PREPARING SAME
Disclosed are a high-boron high-vanadium high-speed steel and a method for preparing the same. Pig iron, scrap steel, ferrochromium, ferromanganese, ferroboron, ferrovanadium, industrial pure iron, ferromolybdenum, ferrotungsten, ferrosilicon and ferrotitanium are subjected to smelting at 1580-1600° C. and refining to obtain a liquid steel. The liquid steel is subjected to superheating, and directional solidification at a casting temperature of 1420-1430° C., and cooled to room temperature to obtain the directionally solidified high-speed steel.
METHOD FOR REMOVING REFRACTORY METAL CORES
A furnace for removing a molybdenum-alloy refractory metal core through sublimation comprising a retort furnace having an interior; a sublimation fixture insertable within the interior of the retort furnace, the sublimation fixture configured to receive at least one turbine blade having the molybdenum-alloy refractory metal core; a flow passage thermally coupled to the retort furnace configured to heat a fluid flowing through the flow passage and deliver the fluid to the molybdenum-alloy refractory metal core causing sublimation of the molybdenum-alloy refractory metal core.