B22D43/00

ASSEMBLY AND METHOD FOR PRODUCING METAL POWDER

An assembly and method for producing powder are provided. The assembly includes a melting chamber, an atomizing vessel, and a powder processing device. The melting chamber includes a crucible, a tundish, and a filtering device. The crucible is arranged for melting a material. The crucible and tundish are configured for providing a flow path for the melted material from the crucible into the tundish. The filtering device is arranged in the flow path. The tundish is connected to an atomizing nozzle. The atomizing nozzle is configured to direct molten material from the tundish towards and into the atomizing vessel. The atomizing vessel comprises an outlet which is configured to extract solidified, atomized particles of the formerly molten material from the atomizing vessel. The powder processing device includes one or more separation units which are arranged for outputting one or more powders from the atomized particles.

RUNNER APPARATUS FOR PREVENTING THERMAL LOSS OF MOLTEN MATERIALS
20210387254 · 2021-12-16 · ·

A runner apparatus for preventing thermal loss of molten materials, wherein the runner apparatus guides the molten materials discharged from a furnace to a casting mold, including: an insulation unit providing a passage for a flow of the molten materials discharged from the furnace and lowering a thermal loss of the molten materials; a dam unit confining the insulation unit in a predetermined space thus preventing a leak and adjusting the flow of the molten materials; an outside unit forming an exterior wall covering the insulation unit; and a spread unit, disposed under the insulation unit, spreading the molten materials dropping from the dam unit and transferring the same to the casting mold.

SCUM ADSORBING MEMBER, TWIN ROLL CONTINUOUS CASTING DEVICE, AND METHOD OF PRODUCING SLAB
20210370390 · 2021-12-02 · ·

A scum adsorbing member provided in a twin roll continuous casting device to produce a slab by supplying a molten metal to a molten metal storage section formed by a pair of rotatable cooling rolls and a pair of side weirs, and forming and growing a solidified shell on each circumferential surface of the pair of cooling rolls, so that a part of the scum adsorbing member is immersed in the molten metal storage section includes a refractory containing a refractory metal oxide, wherein the scum adsorbing member has 15% by volume or more and 70% by volume or less of pores.

SCUM ADSORBING MEMBER, TWIN ROLL CONTINUOUS CASTING DEVICE, AND METHOD OF PRODUCING SLAB
20210370390 · 2021-12-02 · ·

A scum adsorbing member provided in a twin roll continuous casting device to produce a slab by supplying a molten metal to a molten metal storage section formed by a pair of rotatable cooling rolls and a pair of side weirs, and forming and growing a solidified shell on each circumferential surface of the pair of cooling rolls, so that a part of the scum adsorbing member is immersed in the molten metal storage section includes a refractory containing a refractory metal oxide, wherein the scum adsorbing member has 15% by volume or more and 70% by volume or less of pores.

Method and installation for removing slag from metallurgical melts

A method and an installation (10) for removing slag allows both slag removal and metal recovery from slag (60′) to be performed quickly and easily. The risk of slag fires is reduced.

Die casting method for filtering cavity

A die casting method includes stirring an aluminum alloy liquid in a stirrer under an airtight vacuum condition. The stirrer includes an electromagnetic inductor and a stirring rod. The aluminum alloy liquid is simultaneously subjected to an electromagnetic stirring in a direction of a magnetic field generated by the electromagnetic inductor and a mechanical stirring under a rotation action of the stirring rod. The aluminum alloy liquid is stirred for 20-80 minutes until the aluminum alloy liquid becomes semisolid to obtain a semisolid aluminum alloy slurry. The method further includes injecting the semisolid aluminum alloy slurry into a filter die to perform die casting molding at an injection speed of 1.5-2.5 m/s, an injection specific pressure of 30-80 MPa, a pressurization pressure of 60-80 MPa, and a temperature of the filter die of 250-400° C., and maintaining pressure for 7-30 seconds to obtain the filtering cavity.

Device for continuous treatment of materials containing volatile components

Disclosed is a device for continuous treatment of materials containing volatile components, which belongs to the field of pyrometallurgical equipment. The device includes a feeding unit, a heating unit, a slag raking unit and a slag collecting unit. The feeding unit is configured to feed the materials with a push rod or in a spiral mode. The heating unit is provided with a square furnace body, and a first slag raking port is provided in the lower part of the furnace body. The slag collecting unit is provided with a slag discharging port at the lower portion thereof, is provided with a slag smashing port at the sidewall thereof, and is provided with a viewing port at the top thereof. The slag collecting unit and the heating unit are connected through a pipeline, thus achieving the pressure balance of the whole device during operation.

SYSTEMS, METHODS, AND FILTER MEDIA FOR FILTERING MOLTEN ALUMINUM AND ALUMINUM ALLOYS
20230381695 · 2023-11-30 ·

Systems, methods, and filter media for filtering molten aluminum or aluminum alloy are provided. The filter media includes a plurality of porous reticulated filter media pieces composed of at least one type of bonded particle. Each of the plurality of filter media pieces have a porosity between 5 pores per inch (PP) and 90 pores per inch and are between ¾ inches and 6 inches across and between ½ inches and 2 inches thick. The filter media pieces provide a plurality of external tortuous paths between the filter media pieces and a plurality of internal tortuous paths within individual ones of the filter media pieces for the molten aluminum or aluminum alloy to flow through when the filter media pieces are arranged in a filtration vessel. The filter media may be used in an inline deep bed aluminum filtration process to replace existing media.

Flow-controllable tundish structure capable of filtering inclusions in molten steel

Disclosed is a flow-controllable tundish structure capable of filtering inclusions in molten steel. The tundish structure comprises a tundish (1), the tundish being divided into three separated cavities which comprise an impact zone cavity (1a) in the middle and pouring zone cavities (1b) at two sides thereof. A long nozzle (2) for pouring is vertically arranged in the center of the impact zone cavity, and molten steel flows down out of the long nozzle for pouring and is injected into the impact zone cavity; and a turbulence suppressor (3) directly facing the long nozzle for pouring is arranged on the cavity bottom under the long nozzle for pouring, and the molten steel flowing down out of the long nozzle for pouring impacts on the turbulence suppressor and is then buffered and mixed. Filter assemblies (A) are respectively arranged between the impact zone cavity and the pouring zone cavities at the two sides, and the buffered and mixed molten steel in the impact zone cavity is filtered by the filter assemblies and is then delivered into the pouring zone cavities at the two sides. Discharge ports (4) are respectively arranged in the bottom of the pouring zone cavities, and the molten steel filtered by the filter assemblies flows into the pouring zone cavities and then flows out from the discharge ports. The flow-controllable tundish structure has the advantages of a simple structure, easy building and lower cost, and has a good liquid steel purification effect.

Flow-controllable tundish structure capable of filtering inclusions in molten steel

Disclosed is a flow-controllable tundish structure capable of filtering inclusions in molten steel. The tundish structure comprises a tundish (1), the tundish being divided into three separated cavities which comprise an impact zone cavity (1a) in the middle and pouring zone cavities (1b) at two sides thereof. A long nozzle (2) for pouring is vertically arranged in the center of the impact zone cavity, and molten steel flows down out of the long nozzle for pouring and is injected into the impact zone cavity; and a turbulence suppressor (3) directly facing the long nozzle for pouring is arranged on the cavity bottom under the long nozzle for pouring, and the molten steel flowing down out of the long nozzle for pouring impacts on the turbulence suppressor and is then buffered and mixed. Filter assemblies (A) are respectively arranged between the impact zone cavity and the pouring zone cavities at the two sides, and the buffered and mixed molten steel in the impact zone cavity is filtered by the filter assemblies and is then delivered into the pouring zone cavities at the two sides. Discharge ports (4) are respectively arranged in the bottom of the pouring zone cavities, and the molten steel filtered by the filter assemblies flows into the pouring zone cavities and then flows out from the discharge ports. The flow-controllable tundish structure has the advantages of a simple structure, easy building and lower cost, and has a good liquid steel purification effect.