Provided is a sand mold digital flexible extrusion near-net forming optimization method based on a search algorithm. The method includes: dividing a sand mold Computer Aided Design (CAD) 3D model near-net forming region; acquiring a curved surface function of a near-net forming sand mold CAD 3D model cavity; constructing a flexible extrusion array envelope volume optimization objective function; determining a valid optimization interval R; translating the position of a sand mold CAD 3D model cavity to a search initial position; performing a global search in the valid optimization interval R, comparing flexible extrusion array envelope volume values, and saving the larger value as V(x,y).sub.max and the corresponding position as (x,y).sub.max; and completing the search, translating the position of the near-net forming sand mold CAD 3D model cavity to (x,y).sub.max, and executing a flexible extrusion array shape adjusting procedure.

A control device for continuous casting continuously producing a slab by injecting a molten metal from a nozzle to a mold and extracting the molten metal while solidifying the molten metal, includes a molten metal level meter measuring a molten metal level in the mold, a main control unit obtaining an operation amount of a flow rate adjusting mechanism that adjusts a flow rate of a molten metal injected to the mold from the nozzle such that a molten metal level measured by the molten metal level meter follows a molten metal level target value, a flowmeter measuring the flow rate of the molten metal injected to the mold from the nozzle, an input disturbance correction unit obtaining a first correction amount for the operation amount of the flow rate adjusting mechanism obtained by the main control unit.

A casting plant to produce a cast product with a high quality and a method for managing data for molding the mold and data on the conditions of the molten metal in the casting plant are provided. The controller (11) for the molding unit issues a serial number for the mold to a mold (M). The controller (31) for the unit for conveying the molds shifts the serial number for the mold in accordance with a movement of the mold. It also gathers data on the mold and links the data for molding the mold with the serial number for the mold. When the molten metal is poured from the ladle into the mold, the controller (71) for the unit for pouring the molten metal sends to the computer (91) for controlling the casting plant the serial number for the ladle that is linked with the data on the conditions of the molten metal and that is linked with the serial number for the mold.

A casting plant to produce a cast product with a high quality and a method for managing data for molding the mold and data on the conditions of the molten metal in the casting plant are provided. The controller (11) for the molding unit issues a serial number for the mold to a mold (M). The controller (31) for the unit for conveying the molds shifts the serial number for the mold in accordance with a movement of the mold. It also gathers data on the mold and links the data for molding the mold with the serial number for the mold. When the molten metal is poured from the ladle into the mold, the controller (71) for the unit for pouring the molten metal sends to the computer (91) for controlling the casting plant the serial number for the ladle that is linked with the data on the conditions of the molten metal and that is linked with the serial number for the mold.

The present invention discloses a method for designing a refiner plate with equidistant curved bars, comprising following steps of: designing a central bar are of center curved bar and defining the bar angle for the equidistant curved bar; designing circle arcs for curved bars on two sides of center curved bar of equidistant curved bar segment; when the whole refining segment is full of circle arcs, trimming lines of outer circle arcs of the refining segment to complete the design of equidistant circle arcs on the two sides; and if required, dividing the bars into zones. In the present invention, by the definition of the bar angle for the curved bars and the parametric design of the equidistant curved bars by using circle are equations, it is ensured that the flexibility in designing an equidistant curved bar refiner plate is improved.

The present invention discloses a method for designing a refiner plate with equidistant curved bars, comprising following steps of: designing a central bar are of center curved bar and defining the bar angle for the equidistant curved bar; designing circle arcs for curved bars on two sides of center curved bar of equidistant curved bar segment; when the whole refining segment is full of circle arcs, trimming lines of outer circle arcs of the refining segment to complete the design of equidistant circle arcs on the two sides; and if required, dividing the bars into zones. In the present invention, by the definition of the bar angle for the curved bars and the parametric design of the equidistant curved bars by using circle are equations, it is ensured that the flexibility in designing an equidistant curved bar refiner plate is improved.

A casting mold (260) comprises a shell (262) extending from a lower end (264) to an upper end (266) and having: an interior space (280) for casting metal; and an opening (268) for receiving metal to be cast. A plurality of thermocouples (900) are vertically-spaced from each other on the shell.

A casting mold (260) comprises a shell (262) extending from a lower end (264) to an upper end (266) and having: an interior space (280) for casting metal; and an opening (268) for receiving metal to be cast. A plurality of thermocouples (900) are vertically-spaced from each other on the shell.

A casting solidification analysis method, which can analyze positions of shrinkage cavities more accurately than in the past, a casting method using the above method, and an electronic program are provided.

A following casting solidification analysis method is provided. An amount of expansion/shrinkage for each solidification step length separated by inflection points in a cooling curve is determined, by setting a solid phase ratio at a completion of pouring to 0, setting a solid phase ratio at an end of solidification to 1.0, and determining the expansion/shrinkage amount for the each solidification step length by proportionally distributing the each solidification step length to the total solid phase ratio length.

A casting solidification analysis method, which can analyze positions of shrinkage cavities more accurately than in the past, a casting method using the above method, and an electronic program are provided.

A following casting solidification analysis method is provided. An amount of expansion/shrinkage for each solidification step length separated by inflection points in a cooling curve is determined, by setting a solid phase ratio at a completion of pouring to 0, setting a solid phase ratio at an end of solidification to 1.0, and determining the expansion/shrinkage amount for the each solidification step length by proportionally distributing the each solidification step length to the total solid phase ratio length.