B22F10/00

Method for creating an aircraft turbomachine vane using additive manufacturing
11485073 · 2022-11-01 · ·

Methods for creating an aircraft turbomachine vane using additive manufacturing include additively manufacturing a vane on a bed of powder using selective laser melting, the additive manufacturing being performed on a support plate so that first or second circumferential edges are manufactured first directly on the support plate, at least one temporary support member being produced simultaneously with the first or second edges. The methods also include removing the temporary support member by breaking its connection with the leading or trailing edge with a tool that is engaged in at least one recess thereof.

Abrasive coating including metal matrix and ceramic particles
11612986 · 2023-03-28 · ·

A system may include a powder source; a powder delivery device; an energy delivery device; and a computing device. The computing device may be configured to: control the powder source to deliver metal powder to the powder delivery device; control the powder delivery device to deliver the metal powder to a surface of an abrasive coating; and control the energy delivery device to deliver energy to at least one of the abrasive coating or the metal powder to cause the metal powder to be joined to the abrasive coating.

Abrasive coating including metal matrix and ceramic particles
11612986 · 2023-03-28 · ·

A system may include a powder source; a powder delivery device; an energy delivery device; and a computing device. The computing device may be configured to: control the powder source to deliver metal powder to the powder delivery device; control the powder delivery device to deliver the metal powder to a surface of an abrasive coating; and control the energy delivery device to deliver energy to at least one of the abrasive coating or the metal powder to cause the metal powder to be joined to the abrasive coating.

Titanium-based alloy and method for manufacturing a titanium-based alloy component by an additive manufacturing process

An alpha-beta titanium-based alloy including titanium; one of 0.001-1.0 wt. % neodymium, 0.001-1.0 wt. % dysprosium, or 0.001-0.5 wt. % erbium; and at least one of aluminum, zirconium, tin, oxygen, molybdenum, vanadium, niobium, iron, and chromium present in amounts defined based on an aluminum equivalent and a molybdenum equivalent, wherein the aluminum equivalent (Al-eq) is between 0 to 7.5% and the molybdenum equivalent (Mo-eq) is between 2.7 to 47.5, and wherein the aluminum equivalent (Al-eq) and the molybdenum equivalent (Mo-eq) are defined, in weight percents, as follows:
Al-eq=(Al %)+(Zr %)/6+(Sn %)/3+10*(O %)
Mo-eq=(Mo %)+0.67*(V %)+0.33*(Nb %)+2.9*(Fe %)+1.6*(Cr %).

MODULAR ADDITIVE MANUFACTURING METHOD

A plurality of interconnected products manufactured using additive manufacturing or 3D printing, wherein at least 50% of the products of the plurality of products are connected by a breakable connection to at least one neighboring product of the plurality of products, wherein the breakable connection is adapted to be broken apart by a tool adapted to apply force on at least one side of at least two products. A method, tool, and computer program product additively manufacture the products.

CARRIER ARRANGEMENT FOR USE IN A PLANT FOR SELECTIVE POWDER MELTING
20220347755 · 2022-11-03 · ·

A carrier arrangement for use in a plant for producing items according to a method for selective powder melting by building layers made of powdery material. The carrier arrangement includes a building panel on which the item to be produced is built. The carrier arrangement includes a base panel permanently assigned to an external component of the plant. The carrier arrangement includes a clamping system to detachably connect the building panel to the base panel and to position the building panel at a clamping position such that, in a clamped state, the building panel is arranged above the base panel. The carrier arrangement includes a heating system comprising at least one heating element for emitting heat for heating the building panel, wherein the at least one heating element is arranged above the clamping position.

COMPONENT WITH A REGION TO BE COOLED AND MEANS FOR THE ADDITIVE MANUFACTURE OF SAME

A component with a region to be cooled having a cooling channel which is arranged and designed so as to cool the region of the component during operation by a fluid flow, wherein the cooling channel is defined by a first channel side facing the region and by a second channel side facing away from the region. The first channel side forms a larger contact surface for the cooling channel than the second channel side. An additive manufacture process can produce the component.

NICKEL-BASED ALLOY FOR ADDITIVE MANUFACTURING, METHOD AND PRODUCT

A nickel-based alloy for additive manufacturing, method and product wherein due to a specific selection of elements and adaptations, an improved alloy for casting and for additive manufacturing is provided.

Apparatus and method for forming nanoparticles
11607693 · 2023-03-21 · ·

Certain aspects of the technology disclosed herein include an apparatus and method for forming nanoparticles. The method includes a mechanical milling process induced by aerodynamic, centrifugal, and centripetal forces and further augmented by ultrasound, magnetic pulse, and high voltage impact. A nanoparticle mill having an atmospheric and luminance controlled environment can form precisely calibrated nanoparticles. A nanoparticle mill can include first aerodynamic vane configured to rotate around a central axis of the nanoparticle mill in a first direction, and a second aerodynamic vane configured to rotate around the central axis in a second direction. An aerodynamic shape of an aerodynamic vane can be configured to cause particles within the nanoparticle mill to flow around the aerodynamic vane. The nanoparticle mill can include a primary product line, a nanoparticle sampling line, a particle programming array, a solidifying chamber, or any combination thereof.

Apparatus and method for forming nanoparticles
11607693 · 2023-03-21 · ·

Certain aspects of the technology disclosed herein include an apparatus and method for forming nanoparticles. The method includes a mechanical milling process induced by aerodynamic, centrifugal, and centripetal forces and further augmented by ultrasound, magnetic pulse, and high voltage impact. A nanoparticle mill having an atmospheric and luminance controlled environment can form precisely calibrated nanoparticles. A nanoparticle mill can include first aerodynamic vane configured to rotate around a central axis of the nanoparticle mill in a first direction, and a second aerodynamic vane configured to rotate around the central axis in a second direction. An aerodynamic shape of an aerodynamic vane can be configured to cause particles within the nanoparticle mill to flow around the aerodynamic vane. The nanoparticle mill can include a primary product line, a nanoparticle sampling line, a particle programming array, a solidifying chamber, or any combination thereof.