A gear pair including at least one first gear with a microstructure and at least one additional gear is provided. The first gear has first teeth with first tooth flanks and the additional gear has additional teeth with additional tooth flanks. In order to transfer power from the first gear to the additional gear, a first tooth flank contacts an additional tooth flank on an imaginary tangential plane which touches both tooth flanks in a contact point. The addition of the speeds of the two tooth flanks in the contact point on the tangential plane produces a sum speed. The microstructure is designed as a depression on the first tooth flank and runs at least partly along a structure line on the first tooth flank, and the structure line is touched by a structure tangent in the contact point. The structure tangent lies on the tangential plane.

A method for manufacturing a gear which effectively prevent a crack from occurring inside a tooth part when rolling processing is performed on a teeth part of a gear raw material is achieved. A method according to one embodiment for manufacturing a gear by performing rolling processing on a tooth part of a sintered gear raw material. The method includes, when the rolling processing is performed on the tooth part of the gear raw material, pressing the gear raw material toward a center of rotation of the gear raw material by a rolling machine and, when at least the rolling processing is performed on the tooth part of the gear raw material toward a center of a thickness thereof by a pressing machine, pressing a region where an internal density of the tooth part of the gear raw material decreases.

A parallel axis gear configuration constructed in accordance to one example of the present disclosure can include a first gear having a first gear tooth that includes a lead crowning across a face width thereof. The lead crowning can include (i) a first lead crown defined from a centerline to a transition point and (ii) a second lead crown defined from the transition point to a first end point. The lead crowning can include a drop-off magnitude that is greater at the second lead crown than the first lead crown.

Loopback rolls which can transfer and guide a polishing tape (T) in a tangential direction of a pressure contact roll (R) is provided, a top edge face (RG1) and a tapered peripheral edge (RG) having a pair of slant edge faces (RG2) are formed on a periphery of the pressure contact roll, by both of which the polishing tape can be bent into a substantially V-shape in cross section, and a switchable pressure contact mechanism (7) is switchably provided which pressure contacts each of bent portions (T) of the polishing tape, which is bent into the substantially V-shape in cross section by the tapered peripheral edge to one tooth face (B1) or the other tooth face of a bottom land (B) of a worm (W).

A tooth shape of the first tooth-shaped die part is formed have a constant tooth width from an upper end to a lower end and to correspond to a tooth width of a part in which a desired crowning has been produced. A tooth shape of the second tooth-shaped die part is formed to have a constant tooth width from an upper end to a lower end and to correspond to a tooth width of a central part, which is a part other than the part in which the desired crowning has been produced. A crowning forming method includes the steps of: forming a tooth shape on an outer circumference of the material by the tooth shape of the first tooth-shaped die part; and pressing the central part of the tooth shape of the material against the tooth shape of the inner circumference of the second tooth-shaped die part.

A tool which can be used for gear manufacturing machining of a workpiece may be dressed on a dressing machine, and the dressing may take place with line contact between the dresser and the tool. A specific modification of the surface geometry of the tool is produced by the suitable selection of the position of the dresser with respect to the tool during dressing. The specific modification of the surface geometry of the workpiece is specifiable with regard to various parameters.

The present disclosure relates to a method for the gear manufacturing machining of a workpiece by a diagonal-generating method, in which the workpiece is subjected to gear tooth machining by the rolling off of a tool, wherein an axial feed of the tool takes place during the machining with a diagonal ratio given by the ratio between the axial feed of the tool and the axial feed of the workpiece. According to the present disclosure, the tool has a conical basic shape.

A method for production of a workpiece having a corrected gear tooth geometry and/or a modified surface structure by a diagonal generating method with a modified tool, wherein a modification in the generating pattern has a constant value in a first direction of the tool and is given by a function F.sub.Ft1 in a second direction of the tool, which extends perpendicular to the first direction, and/or wherein the modification is produced in that the position of the dresser to the tool is varied during dressing in dependence on the angle of rotation of the tool and/or on the tool width position, wherein the modification of the tool produces a corresponding modification on the surface of the workpiece, and wherein the modification of the workpiece produced by the modification is superposed by a profile modification and/or a modification caused by a change of the machine kinematics during the machining process.

The invention relates to a method for loading and unloading an internally toothed workpiece or a workpiece that is to be provided with internal toothing into/out of a clamping position, in which the workpiece, which is held by a retaining device, is brought into the clamping position by means of a conveying movement so that said workpiece, when clamped, has internal toothing cut by a gear cutting tool that occupies a cutting chamber and, after cutting, said workpiece, which is held by the retaining device, is returned from the clamping position in a return movement, wherein, prior to cutting, the retaining device is permitted to carry out an evasive movement that is different from the return movement/reverse conveying movement and that frees the cutting chamber, or the cutting chamber is already kept free of the retaining device as soon as the clamping position is reached.

The invention relates to a method for loading and unloading an internally toothed workpiece or a workpiece that is to be provided with internal toothing into/out of a clamping position, in which the workpiece, which is held by a retaining device, is brought into the clamping position by means of a conveying movement so that said workpiece, when clamped, has internal toothing cut by a gear cutting tool that occupies a cutting chamber and, after cutting, said workpiece, which is held by the retaining device, is returned from the clamping position in a return movement, wherein, prior to cutting, the retaining device is permitted to carry out an evasive movement that is different from the return movement/reverse conveying movement and that frees the cutting chamber, or the cutting chamber is already kept free of the retaining device as soon as the clamping position is reached.