A mobile welding system that does not rely exclusively on a track to define the path of the welder. The present invention generally provides a mobile welder adapted to move along a work piece, the mobile welder including a chassis supporting a motor assembly; a travel assembly attached to the chassis and adapted to support the chassis over a portion of the work piece, wherein the motor is coupled to the travel assembly to selectively cause the chassis to move relative to the work piece; a controller connected to the motor assembly to control movement of the chassis relative to the work piece; a chassis holder connected to the chassis, the chassis holder being adapted to provide a force holding the chassis a selected distance from the work piece; and a welder supported on the chassis, the welder including an implement adapted to perform a welding operation, wherein the implement is supported on the chassis at a location where the implement and the chassis define an uninterrupted line of sight from the implement to the work piece, wherein the chassis holder is spaced from the line of sight a distance sufficient to prevent the chassis holder from interfering with the welding operation.

A method of forming a sealed joint between a tubular article (10) and a thin sheet article (14) wherein the articles (10, 14) are made of metallic materials that are capable of fusion welding together. One step in the method involves locating an end of the tubular article in a collar (20) surrounding a hole (12) formed in the thin sheet article (14). An end (22) of the tubular article (14) is positioned to lie substantially flush with a proximal end (24) of the collar (20). Next the ends (22, 24) of the collar and the tubular article are fusion welded forming a circumferential bead (26) creating an integral joint. Consequently in effect the previously separate a tubular article (10) and a thin sheet article (14) become a single piece.

Provided are a welding apparatus and a method, including a welding torch, a wire nozzle, a support stand that supports the welding torch and the wire nozzle with a predetermined distance therebetween, and a first support mechanism that supports the support stand so that the support stand is rotatable around a first support axis that is along a direction in which the welding torch and the wire nozzle are arranged.

A device for feeding a welding wire to a welding device is disclosed, having a carriage guide, having a carriage that is supported on a carriage guide so that it is able to move along a carriage axis, particularly in a linear fashion, having an advancing drive, which has an advancing device that is provided on the carriage and driven to induce an advancing motion of the welding wire, and having a carriage drive, which includes a drive unit, an eccentric that is driven by the drive unit, and an eccentric rod that is eccentrically mounted on the eccentric and is mechanically coupled to the carriage to induce a reciprocating motion to the carriage, said carriage drive having means for adjusting the stroke of the reciprocating motion of the carriage.

An adjustable cable fitting for a thru-arm cable of a robotic welding torch includes a female member formed of an elongated tubular body having a forward end, a rear end, and a through hole extending axially from the forward end to the rear end. The forward end includes a nose portion for connection to a welding cable. A male member is cooperable with the female member in a telescoping manner. The male member includes a shaft received in the through hole of the female member, a receiver connected to the shaft for receiving a power pin, and a through hole extending axially through the shaft and receiver. A nut is disposed on the shaft for locking a position of the shaft relative to the female member. Adjustment of a disposition of the male member relative to the female member varies an effective length of the power cable.

An adjustable cable fitting for a thru-arm cable of a robotic welding torch includes a female member formed of an elongated tubular body having a forward end, a rear end, and a through hole extending axially from the forward end to the rear end. The forward end includes a nose portion for connection to a welding cable. A male member is cooperable with the female member in a telescoping manner. The male member includes a shaft received in the through hole of the female member, a receiver connected to the shaft for receiving a power pin, and a through hole extending axially through the shaft and receiver. A nut is disposed on the shaft for locking a position of the shaft relative to the female member. Adjustment of a disposition of the male member relative to the female member varies an effective length of the power cable.

A method of repairing an oxidized defect in a superalloy article includes removing substantially all of the oxidized defect to form a cleaned out portion of the superalloy article; filling a portion of the cleaned out portion with a weld by fusion welding; cracking the weld; and filling the cracked weld and a remaining portion of the cleaned out portion with a braze material.

A method, apparatus, and system are provided to monitor and characterize the dynamics of a phase change region (PCR) created during laser welding, specifically keyhole welding, and other material modification processes, using low-coherence interferometry. By directing a measurement beam to multiple locations within and overlapping with the PCR, the system, apparatus, and method are used to determine, in real time, spatial and temporal characteristics of the weld such as keyhole depth, length, width, shape and whether the keyhole is unstable, closes or collapses. This information is important in determining the quality and material properties of a completed finished weld. It can also be used with feedback to modify the material modification process in real time.

A method, apparatus, and system are provided to monitor and characterize the dynamics of a phase change region (PCR) created during laser welding, specifically keyhole welding, and other material modification processes, using low-coherence interferometry. By directing a measurement beam to multiple locations within and overlapping with the PCR, the system, apparatus, and method are used to determine, in real time, spatial and temporal characteristics of the weld such as keyhole depth, length, width, shape and whether the keyhole is unstable, closes or collapses. This information is important in determining the quality and material properties of a completed finished weld. It can also be used with feedback to modify the material modification process in real time.

The objective of the present invention is to provide an ion beam device capable of forming a nanopyramid stably having one atom at the front end of an emitter tip even when the cooling temperature is lowered in order to observe a sample with a high signal-to-noise ratio. In the present invention, the ion beam device, wherein an ion beam generated from an electric field-ionized gas ion source is irradiated onto the sample to observe or process the sample, holds the temperature of the emitter tip at a second temperature higher than a first temperature for generating the ion beam and lower than room temperature, sets the extraction voltage to a second voltage higher than the first voltage used when generating the ion beam, and causes field evaporation of atoms at the front end of the emitter tip, when forming the nanopyramid having one atom at the front end of the emitter tip.