A mirror device includes a multi-phase substrate and a single-phase layer. The multi-phase layer is formed of reaction-bonded silicon-carbide (RB-SiC, or Si/SiC) material. The single-phase layer is formed of elemental silicon. The single-phase layer is formed in-situ, that is, contemporaneously with, the formation of RB-SiC material. The single-phase layer is integrally bonded, as one piece, to silicon of the multi-phase substrate. Methods of making a multi-layer device, such as a mirror device, are also described. One such method includes providing a porous mass of silicon carbide and carbon, causing molten elemental silicon to infiltrate the porous mass to form RB-SiC material, simultaneously causing the silicon to flow into a cavity to form a single-phase layer of polishable silicon, integrally bonding silicon in the cavity to the RB-SiC material, and, if desired, polishing a surface of the single-phase layer.

A mirror device includes a multi-phase substrate and a single-phase layer. The multi-phase layer is formed of reaction-bonded silicon-carbide (RB-SiC, or Si/SiC) material. The single-phase layer is formed of elemental silicon. The single-phase layer is formed in-situ, that is, contemporaneously with, the formation of RB-SiC material. The single-phase layer is integrally bonded, as one piece, to silicon of the multi-phase substrate. Methods of making a multi-layer device, such as a mirror device, are also described. One such method includes providing a porous mass of silicon carbide and carbon, causing molten elemental silicon to infiltrate the porous mass to form RB-SiC material, simultaneously causing the silicon to flow into a cavity to form a single-phase layer of polishable silicon, integrally bonding silicon in the cavity to the RB-SiC material, and, if desired, polishing a surface of the single-phase layer.

A vehicular frameless interior rearview mirror assembly includes a mirror head and a mounting portion. The mirror head includes a mirror reflective element and a mirror casing. The mirror reflective element includes a glass substrate having a planar front side and a planar rear side. No portion of the mirror casing overlaps the planar front side of the glass substrate of the mirror reflective element. A camera is disposed within the mirror casing. With the mounting portion of the mirror assembly mounted at an in-cabin side of a windshield of a vehicle, the camera views a driver of the vehicle, and when the mirror head is moved by the driver of the vehicle to adjust the rearward view provided by the mirror reflective element to the driver, the camera moves in tandem with movement of the mirror head. The camera is part of a driver monitoring system of the vehicle.

A tool operating assembly for a lens shaping machine to finish the peripheral edge of a corrective lens wherein the tool operating assembly is disposed in operative relationship relative to a lens operating assembly comprising a lens support assembly to support the corrective lens to be finished and a multi-axis lens positioning assembly to move the corrective lens relative to the tool operating assembly during the finishing operation to finish the peripheral edge of the corrective lens, the tool operating assembly comprising a multi-station tool support assembly to selectively position one of a plurality of tools in operative position to engage the peripheral edge of the corrective lens to be finished and a tool drive assembly to rotate the selected tool during the finishing operation to finish the peripheral edge of the corrective lens.

A method for manufacturing an optical element according to a prescription is provided, including providing a combination of a block piece and a lens blank having a first face and a second face opposite to the first face, the lens blank being blocked with the first face on the block piece, surfacing and polishing the second face of the lens blank, cleaning the lens blank, hard coating the second face of the lens blank, degassing the lens blank, applying an AR-coating in a vacuum box coater, and deblocking the processed lens blank from the block piece, wherein the cleaning step includes a pre-cleaning step including a finishing drying step allowing the lens blank to be put on hold, and a deep cleaning step prior to the hard coating step.

An optical element manufacturing method is a method for manufacturing an optical element by polishing an optical material, the method comprising the steps of mounting the optical material on a placing table, polishing the optical material using a polishing unit mounted on a processing machine movable above the placing table, and measuring a surface profile of the optical material using a measurement unit mounted on the processing machine.

The present invention relates to an apparatus for processing optical workpieces, having a working space, wherein workpiece spindles for receiving and holding the optical workpieces and tool spindles with processing tools receivable thereon for processing the optical workpieces are arranged in the working space, wherein the tool spindles are arranged rotatably about their center axis, wherein the tool spindles are arranged linearly movably along their center axes. It is provided that at least two pairs of tool spindles are provided, that at least one device for rotational drive is provided for the at least two pairs of tool spindles, that at least one device for linear drive is provided for the at least two pairs of tool spindles along their center axes. The present invention further relates to a method for processing optical workpieces.

Provided is a local polishing technique suitable for corrective polishing. Press polishing is performed while supplying a polishing solution between a work and a work-polishing rotating tool locally pressed against the work, the polishing solution having abrasive grains composed of organic particles with an average particle size of 5 μm or more dispersed in a liquid. The rotating tool is made of an elastic material.

A method for manufacturing an optical system with an optical component made of a brittle-hard material is described, comprising the steps of; producing at least one optical functional surface at the optical component; mounting of the optical component on a processing machine and producing several reference surfaces and mounting surfaces at the optical component or at least one insert body permanently connected to the optical component by at least one machining tool of the processing machine; measuring the shape and position of the optical functional surface in a coordinate system related to the reference surfaces; performing a correction machining at least once, in which the shape and position deviation of the optical functional surface relative to the reference and mounting surfaces is reduced; and installation of the optical component in a housing structure of the optical system at the mounting surfaces.

A vehicular frameless interior rearview mirror assembly includes a mirror head and a mounting portion. The mirror head includes a mirror reflective element and a mirror casing. The mirror reflective element includes a glass substrate having a planar front side and a planar rear side. No portion of the mirror casing overlaps the planar front side of the glass substrate of the mirror reflective element. A camera is disposed within the mirror casing. With the mounting portion of the mirror assembly mounted at an in-cabin side of a windshield of a vehicle, the camera views a driver of the vehicle, and when the mirror head is moved by the driver of the vehicle to adjust the rearward view provided by the mirror reflective element to the driver, the camera moves in tandem with movement of the mirror head. The camera is part of a driver monitoring system of the vehicle.