B24D11/00

Abrasive article maker with differential tooling speed

Apparatus includes a production tooling having a dispensing surface with a plurality of cavities and formed into an endless belt. An abrasive particle feeder dispenses shaped abrasive particles onto the dispensing surface and into the plurality of cavities. A resin coated backing receives shaped abrasive particles from the cavities of the production tooling at a deposit point. A detecting device detects a pattern transition zone as the production tooling moves in the direction of travel and provides pattern transition zone detection data to one or more controllers to control a speed of the production tooling and/or a speed of the resin coated backing as the detected pattern transition zone passes the deposit point to change a pattern density of the shaped abrasive particles in a portion of the resin coated backing corresponding to the pattern transition zone of the production tooling.

POLISHING BODY AND MANUFACTURING METHOD THEREFOR

In an abrasive body used for polishing by a CMP method, provided with a resin structure, a plurality of abrasive grains, and a plurality of longitudinal pores, and made in a form of disc, the longitudinal pore has a length in a thickness direction of the abrasive body longer than a length in a planar direction of the abrasive body, the resin structure includes communicating pores each of which communicating with the longitudinal pore and/or communicating with other communicating pore, the communicating pores include at least one of the abrasive grains in the pores respectively, and the average diameter of the communicating pores is not more than 18 times larger than the average diameter of the abrasive grains.

POLISHING BODY AND MANUFACTURING METHOD THEREFOR

In an abrasive body used for polishing by a CMP method, provided with a resin structure, a plurality of abrasive grains, and a plurality of longitudinal pores, and made in a form of disc, the longitudinal pore has a length in a thickness direction of the abrasive body longer than a length in a planar direction of the abrasive body, the resin structure includes communicating pores each of which communicating with the longitudinal pore and/or communicating with other communicating pore, the communicating pores include at least one of the abrasive grains in the pores respectively, and the average diameter of the communicating pores is not more than 18 times larger than the average diameter of the abrasive grains.

MAGNETIZABLE ABRASIVE PARTICLES AND ABRASIVE ARTICLES INCLUDING THEM

A magnetizable abrasive particle comprises a ceramic body having an outer surface and a magnetizable layer disposed on a portion, but not the entirety, of the outer surface. The ceramic body comprises a platelet having two opposed major facets connected to each other by a plurality of side facets. The magnetizable layer completely covers one of the two opposed major facets, and the magnetizable layer has a magnetic dipole oriented perpendicular or parallel to the facet which it completely covers. A plurality of the magnetizable abrasive particles, and abrasive articles including them are also disclosed. Methods of making the foregoing are also disclosed.

COATED ABRASIVE ARTICLE AND METHOD OF MAKING THE SAME
20190240810 · 2019-08-08 ·

A coated abrasive article includes a backing, a make layer, crushed abrasive particles, and a size layer. The crushed abrasive particles include: 35 to 100 weight percent of initial crushed abrasive particles having a first composition and first size grade, wherein a majority of the initial crushed abrasive particles are platey crushed abrasive particles, and wherein each platey crushed abrasive particle has a respective length, width, and thickness; and 0 to 65 weight percent of crushed filler particles having a second composition and a second size grade. The first and second compositions and/or size grades are different. The coated abrasive article has a direction of intended use, a majority of the platey crushed abrasive particles of the coated abrasive article are positioned with their thickness oriented substantially parallel to the direction of intended use. A method of making the coated abrasive article is also disclosed.

CONGLOMERATE ABRASIVE PARTICLES, ABRASIVE ARTICLES INCLUDING THE SAME, AND METHODS OF MAKING THE SAME
20190240808 · 2019-08-08 ·

A method of making conglomerate abrasive particles includes: providing agglomerate abrasive particles comprising mineral particles in a first vitreous binder; combining the agglomerate abrasive particles with a second vitreous binder material precursor to form precursor conglomerate abrasive particles; and heating the precursor conglomerate abrasive particles to convert the second vitreous binder material precursor into a second vitreous binder, different from the first vitreous binder, thereby forming the conglomerate abrasive particles. The first vitreous binder differs from the second vitreous binder by at least one of: i) elemental composition, or ii) an intrinsic physical property; and wherein the conglomerate abrasive particles can pass through a testing sieve having one-millimeter openings. Conglomerate abrasive particles preparable by the method, and abrasive articles containing them, are also disclosed.

Abrasive disc with universal hole pattern
10369680 · 2019-08-06 · ·

An abrasive disc for use with a sanding tool having a plurality of dust collection holes includes a hole pattern consisting of six openings arranged for substantial alignment with the dust collection holes provided in the sanding tool.

Abrasive disc with universal hole pattern
10369680 · 2019-08-06 · ·

An abrasive disc for use with a sanding tool having a plurality of dust collection holes includes a hole pattern consisting of six openings arranged for substantial alignment with the dust collection holes provided in the sanding tool.

ABRASIVE PARTICLES, METHOD OF MAKING ABRASIVE PARTICLES, AND ABRASIVE ARTICLES
20190233694 · 2019-08-01 ·

Shaped ceramic abrasive particles include a first surface having a perimeter having a perimeter comprising at least first and second edges. A first region of the perimeter includes the second edge and extends inwardly and terminates at two corners defining first and second acute interior angles. The perimeter has at most four corners that define acute interior angles. A second surface is disposed opposite, and not contacting, the first surface. A peripheral surface is disposed between and connects the first and second surfaces. The peripheral surface has a first predetermined shape. Methods of making the shaped ceramic abrasive particles, and abrasive articles including them are also disclosed.

ABRASIVE PARTICLES, METHOD OF MAKING ABRASIVE PARTICLES, AND ABRASIVE ARTICLES
20190233694 · 2019-08-01 ·

Shaped ceramic abrasive particles include a first surface having a perimeter having a perimeter comprising at least first and second edges. A first region of the perimeter includes the second edge and extends inwardly and terminates at two corners defining first and second acute interior angles. The perimeter has at most four corners that define acute interior angles. A second surface is disposed opposite, and not contacting, the first surface. A peripheral surface is disposed between and connects the first and second surfaces. The peripheral surface has a first predetermined shape. Methods of making the shaped ceramic abrasive particles, and abrasive articles including them are also disclosed.