Disclosed are examples of transaction cards incorporating aluminum or aluminum alloys. The aluminum can be extracted or recycled from a retired aircraft. Other materials can also be incorporated into the transaction card to provide sufficient weight and rigidity to the transaction card. Stainless steel can be incorporated into the construction of the card in combination with aluminum to provide a desired user experience.

A card substrate laminating device including a transfer roller configured to heat a portion of a transfer layer of a transfer ribbon and transfer the portion of the transfer layer from a carrier layer of the transfer ribbon to a surface of a card substrate. The transfer roller includes a diameter of less than 0.537 inches and a compliant exterior surface layer or coating. The compliant exterior surface layer or coating can include silicon rubber. The compliant exterior surface layer or coating can be approximately 0.020 inches thick. An internal heating element is configured to heat the transfer roller from an ambient temperature to a laminating temperature, at which laminating operations are performed, within 40 seconds.

Provided are a hinged laminate body, a booklet, and a laminate body that are able to increase the installation area of a member for authenticity determination. A hinged laminate body is configured so as to be able to increase the installation area of a member for authenticity determination by being provided with: an upper transparent layer; watermarked paper that is arranged below the upper transparent layer; and a hinge layer that has a hinge portion protruding from the upper transparent layer in a plan view and that is arranged below the watermarked paper. The watermarked paper of the hinged laminate body is provided with: an inner watermarked paper section that is arranged between the upper transparent layer and the hinge layer; and an outer watermarked paper section that is provided to the hinge portion so as to be arranged contiguously with the inner watermarked paper section.

The present invention relates to a metal card and a card manufacturing method, and the metal card includes a metal sheet, a machined part made of a plastic material in such a manner as to be inserted into one side surface of the metal sheet, an insulating sheet with a ferromagnetic insulating material in such a manner as to be attached to the underside of the metal sheet, and an inlay sheet with antenna coils in such a manner as to be attached to the underside of the insulating sheet, wherein the metal sheet has a machined part insertion portion formed on one side surface thereof to insert the machined part, and the ferromagnetic insulating material has the shape of one or more pieces or powder.

An optical device is formed by hot stamping a demetallized hologram to an optically variable foil or to a coating of optically variable ink. In another embodiment a hologram is hot stamped to a banknote or document printed with a color-shifting ink.

Methods and systems are disclosed for printing vibrant grey color(s) on plastic cards. The following features, which can be used individually or in any combination thereof, can be implemented to achieve the vibrant grey color(s): 1) use of CMYK pigment inks to achieve CMYK printing; 2) a pixel extraction process and/or a print trapping process; 3) two separate print commands including a CMY (or CMYK)+blending print command and a K+blending print command; and 4) proper card set-up.

Transaction and proximity cards having an improved construction and systems for utilizing such cards. The card system includes a card having only one top ply and only one bottom ply and a layer of high elongation adhesive between each of the only one top ply and the only one bottom ply. In one card embodiment, the card further includes at least one inlay between the only one top ply and the only one bottom ply and a layer of high elongation adhesive between each of the only one top ply and the only one bottom ply and the at least one inlay. In addition, the transaction card system includes card dispensers adapted to dispense the cards.

The invention relates to a smart card, which includes: a card body, having an accommodating recess extending along its own thickness direction of the card body; a decorative part, at least part of the decorative part being embedded in the accommodating recess; in which the decorative part includes a base layer and decorative pieces, more than two decorative pieces are arranged on the base layer, the base layer is connected to the card body, the decorative pieces correspond to the accommodating recess along the thickness direction and are exposed to an external environment. The smart card of the invention can improve the stereoscopic sense, individuation and noble sense of the smart card by arranging the decorative parts with decorative pieces on the card body.

An object of the present invention is to provide a thin volume hologram sheet to be embedded sufficiently resistant to a mechanical stress such as a stress including a tensile stress, a shear stress and a compression stress at the time of processing even under a heating condition, a forgery prevention paper and a card using the same. The object is achieved by providing a volume hologram sheet to be embedded comprising a volume hologram layer, and a substrate disposed only on one side surface of the volume hologram layer using an adhesion means, wherein a peeling strength of the volume hologram layer and the substrate is 25 gf/25 mm or more.

Connection bridges (CBR) for dual-interface transponder chip modules (TCM) 200 may have an area which is substantially equal to or greater than an area of a contact pad (CP) of a contact pad array (CPA). A given connection bridge may be L-shaped and may comprise (i) a first portion disposed external to the contact pad array and extending parallel to the insertion direction, and (ii) a second portion extending from an end of the first portion perpendicular to the insertion direction to within the contact pad array (CPA) such as between C1 and C5. The connection bridge may extend around a corner of the contact pad array, may be large enough to accommodate wire bonding, and may be integral with a coupling frame (CF) extending around the contact pad array. The transponder chip modules may be integrated into a smart card (SC).