B32B2603/00

FABRIC CONTAINING UNIDIRECTIONAL REINFORCEMENT FIBRE

A fabric and a method for making the same. The fabric includes a layer of unidirectionally oriented carbon fibre filaments sandwiched between a first layer of glass fibre rovings and a second layer of glass fibre rovings. The first layer of glass fibre rovings and the second layer of glass fibre rovings are linked by a connecting material.

Relating to structural components for wind turbine blades
11519382 · 2022-12-06 · ·

A wind turbine blade (2) comprising an outer shell (6) incorporating a metallic foil component (20), a conductive blade component (12) in-board of the metallic foil component (20), and a fabric sheet assembly (22) positioned between the metallic component (20) and the conductive blade component (12). The fabric sheet assembly comprises: one or more non-conductive fabric sheets (28, 30) which define first and second outer surfaces (24, 26) of the fabric sheet assembly (22); and at least one conductive thread stitch (34) penetrating a depth of the one or more fabric sheets (28, 30) and being exposed at the outer surfaces (24, 26); thereby to enable equipotential bonding between the conductive blade component (12) and the metallic foil component (20).

WELDABLE THERMOPLASTIC COMPOSITE COMPOSITES
20220379568 · 2022-12-01 · ·

The invention relates to the use of a low Tg compatible resin as an adhesive layer for the welding of a thermoplastic composite structure to a thermoplastic or thermoset structure. The invention is especially good for the welding of large parts, such as wind turbine halves and spar caps. A useful thermoplastic composite is one formed by the infusion and curing of long fibers by a reactive acrylic liquid resin system, such as ELIUM® resin systems from Arkema.

Fiber reinforced materials with improved fatigue performance

A fiber-reinforced fabric, composite materials formed from such fabrics, and methods of making the fiber-reinforced fabric or composite materials, are provided. The fabrics and composite materials demonstrate improved fatigue performance relative to conventional fiber-reinforced fabrics.

Polyurethane article and methods of making the same
11591436 · 2023-02-28 · ·

Articles are provided including at least one polyurethane prepared from: (a) about 1 equivalent of at least one polyisocyanate; (b) about 0.005 to about 0.35 equivalent of at least one polycaprolactone polyol; (c) about 0.01 to about 1.0 equivalent of at least one polyol selected from the group consisting of ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-ethanediol, propanediol, butanediol, pentanediol, hexanediol, heptanediol, octanediol, nonanediol, decanediol, dodecane diol, octadecanediol, cyclopentanediol, 1,4-cyclohexanediol, cyclohexanedimethanol, 1,4-benzenedimethanol, xylene glycol, hydroxybenzyl alcohol, dihydroxytoluene, bis(2-hydroxyethyl) terephthalate, 1,4-bis(hydroxyethyl)piperazine, N,N′,bis(2-hydroxyethyl)oxamide and mixtures thereof; and (d) about 0.01 to about 0.5 equivalent of at least one polyol selected from the group consisting of glycerol, tetramethylolmethane, trimethylolethane, trimethylolpropane, erythritol, pentaerythritol, dipentaerythritol, tripentaerythritol, sorbitan, and mixtures thereof, each based upon the about 1 equivalent of the at least one polyisocyanate, wherein the article has a Gardner Impact strength of at least about 400 in-lb according to ASTM D-5420-04.

A STITCHED MULTI-AXIAL REINFORCEMENT
20220355568 · 2022-11-10 ·

A stitched multi-axial reinforcement and a method of producing a stitched multi-axial reinforcement. The stitched multi-axial reinforcement may be used in all such applications that reinforcements are generally needed and especially in such applications where either Vacuum Infusion technology or Resin Transfer Molding (RTM) technology for distributing the resin in the mold is used. The stitched multi-axial reinforcement is especially applicable in the manufacture of wind turbine blades, boats, sporting equipment, storage tanks, bus, trailer, train and truck panels, etc., and generally in all such structures that are subjected to stress in more than one direction

COMPOSITIONS WITH COATED CARBON FIBERS AND METHODS FOR MANUFACTURING COMPOSITIONS WITH COATED CARBON FIBERS
20230045461 · 2023-02-09 ·

The present disclosure provides compositions including a carbon fiber material comprising one or more of dibromocyclopropyl or polysilazane disposed thereon; and a thermosetting polymer or a thermoplastic polymer. The present disclosure further provides metal substrates including a composition of the present disclosure disposed thereon. The present disclosure further provides vehicle components including a metal substrate of the present disclosure. The present disclosure further provides methods for manufacturing a vehicle component, including contacting a carbon fiber material with a polysilazane or a dibromocarbene to form a coated carbon fiber material; and mixing the coated carbon fiber material with a thermosetting polymer or a thermoplastic polymer to form a composition. Methods can further include depositing a composition of the present disclosure onto a metal substrate.

COMPOSITE-MATERIAL BLADE, ROTARY MACHINE, AND METHOD FOR FORMING COMPOSITE-MATERIAL BLADE

This composite-material blade formed by using a fiber-reinforced resin containing a resin and reinforcing fibers is provided with: a base material part provided on the inner surface of the composite-material blade; and a first cover part for covering the outer surface of the base material part. The base material part is formed by using a carbon fiber-reinforced resin containing a first resin and carbon fibers. The first cover part is formed from an elastic polymer fiber-reinforced resin containing a second resin and elastic polymer fibers, and has more resistance to impact than the base material part.

Fibre reinforcement of reactive foams obtained by a moulding foam method

The present invention relates to a molding made of reactive foam, wherein at least one fiber (F) is arranged partially inside the molding, i.e. is surrounded by the reactive foam. The two ends of the respective fiber (F) not surrounded by the reactive foam thus each project from one side of the corresponding molding. The reactive foam is produced by a mold foaming process. The present invention further provides a panel comprising at least one such molding and at least one further layer (S1). The present invention further provides processes for producing the moldings according to the invention from reactive foam/the panels according to the invention and also provides for the use thereof as a rotor blade in wind turbines for example.

MULTILAYER COMPOSITE COMPONENT
20230125200 · 2023-04-27 ·

A method of forming a composite component comprising a layer which consists at least partly of polyethylene, a layer which consists at least partly of a polyurethane and/or an elastomer, at least one layer which consists at least partly of a plastic reinforced by fibers, or which consists at least partly of an adhesive, wherein the layer is disposed directly between the layer and the layer, wherein the layers have been joined in a first operation to form a laminate composite and the layer have been joined in a second operation onto the laminate composite comprising the layers.