According to some embodiments, a tank car comprises a tank; a top platform coupled to a top of the tank comprising a walking surface; a walkway platform extending longitudinally between an end of the tank and the top platform comprising a walking surface disposed above a line tangent to the top of the tank; and a closure plate coupled to an end of the walkway platform proximate to the top platform. The closure plate extends below the walkway platform to cover access to a space between the walking surface of the walkway platform and the top of the tank. In particular embodiments, the top platform comprises a first and second handrail assembly and a space between the handrail assemblies for accessing the walkway platform. The closure plate covers access to the space between the handrail assemblies and below the walkway platform.

According to some embodiments, a method of flashing a jacketed rail car comprises covering an opening in a tank jacket of a rail car with a first flashing piece. The opening permits a fitting to protrude through the jacket. The fitting comprises a base portion of a first perimeter and a top flanged portion of a second perimeter. The first flashing piece comprises a slot. The method further comprises bonding the first flashing piece to the jacket and to the base portion of the fitting, and bonding a vertical support piece to the tank shell. The vertical support piece extends through the slot in the first flashing piece. The method further comprises bonding the vertical support piece to the top flanged portion of the fitting; covering the slot with a second flashing piece; and bonding the second flashing piece to the first flashing piece and the vertical support piece.

According to some embodiments, a method of flashing a jacketed rail car comprises covering an opening in a tank jacket of a rail car with a first flashing piece. The opening permits a fitting to protrude through the jacket. The fitting comprises a base portion of a first perimeter and a top flanged portion of a second perimeter. The first flashing piece comprises a slot. The method further comprises bonding the first flashing piece to the jacket and to the base portion of the fitting, and bonding a vertical support piece to the tank shell. The vertical support piece extends through the slot in the first flashing piece. The method further comprises bonding the vertical support piece to the top flanged portion of the fitting; covering the slot with a second flashing piece; and bonding the second flashing piece to the first flashing piece and the vertical support piece.

A cryogenic tank car tank includes an outer tank, an inner tank positioned within the outer tank, an inner nozzle, and inner manway plate, an outer nozzle, and an outer manway plate. The inner nozzle defines an opening in the inner tank. The inner manway plate is welded to the inner nozzle and covers the opening in the inner tank. The outer nozzle defines an opening in the outer tank and is positioned above the inner nozzle, such that the inner manway plate is accessible through the outer nozzle. The outer manway plate couples to an upper edge of the outer nozzle to cover the opening in the outer tank. In response to applying the vacuum to the annular space between the inner and outer tanks, a differential pressure between the annular space and a space external to the outer tank secures the outer manway plate to the outer nozzle.

A method of manufacturing a railroad car tank head includes the steps of providing a circular blank of steel plate material, cold-forming the circular blank to form an intermediate ellipsoidal dish, cold-forming a peripheral flange region of the intermediate ellipsoidal dish to form a flanged ellipsoidal dish, and heat treating the flanged ellipsoidal dish. The heat treatment may be either a thermal stress relieving heat treatment or a normalizing heat treatment. The two cold-forming steps may be carried out at room temperature. The present invention provides a method of making a railroad car tank head that is more efficient than prior methods, avoids the challenges of hot-forming and single-stage cold-forming, is easily adaptable to different tank head diameters using the same forming equipment, and yields a railroad car tank head that meets safety standards.

A railroad tank car may have external fittings, such as a bottom opening valve, that protrude from the bottom of the tank car tank. In a derailment the tank car tank may meet the ground. A tank skid plate assembly has an accommodation in which to shelter such fittings. The skid plate assembly has a shell with tapered ramps at either end. It mounts to tank reinforcement structure, such as reinforcing bars. Reinforcements may be mounted in the lee of the shell. Those reinforcements may be mounted to the shell only, without welding connection to the tank car tank. The reinforcements may be, or combine with the shell to define either a bridge or a truss that spans the space between the reinforcement bars. The assembly may have an access passageway, such as for admitting a heating pipe. The assembly may include lateral and longitudinal internal webs for providing crush resistance.

A removable independent steam jacket for a bottom outlet valve of a railroad tank car able to connect to an existing bottom outlet valve, with or without an integral steam jacket, in a field environment without having to take the tank car in for repairs having a partially annular hollow base with a rectangular cross-section and a plurality of pipes connected to the base extending away from the bottom of the base. The removable steam jacket also has a plurality of mounting brackets connected to the bottom the base for installing and removing it from the bottom outlet valve.

An operating mechanism for a bottom valve for a cargo tank of a railroad tank car, in which a valve operating lever is normally disconnected from a valve operating shaft and a valve operating shaft assembly includes a weak-link connector to prevent inadvertent opening of the bottom valve in case of derailment of the tank car.

A cover comprising a base wall having a conical shape and a substantially cylindrically shaped side wall shaped to fit onto a bottom outlet valve of a railroad tank car. The cover may be installed to protect the bottom outlet valve during the manufacturing as well as repair process by keeping any debris from falling on the valve. The cover may have at least one aperture extending through the cover to allow for the tank to be pressure tested during repair.

Railroad tank cars are provided that include an inner tank, an outer tank, and tank to tank clearance between the inner tank and the outer tank. Insulation and spacers can be located within the tank to tank clearance. The inner tank can shift within the outer tank, and spacers can crush, under significant force loading, such as impact forces generated during a collision or derailment. The inner tank, insulation, spacers, and outer tank thus form an energy absorbing system that reduces the likelihood that the inner tank will be breached, and that a hazardous material contained therein will be released, under such conditions.