A protective product, such as, e.g., an envelope or pouch, is provided that includes at least one expanded slit paper sheet in an expanded state, and an embossed paper sheet facing the expanded slit paper sheet and fixed to the expanded slit paper sheet along at least a portion of a length in an expansion direction of the expanded slit sheet paper. In the preferred embodiments, the embossed paper sheet has a plurality of embossings that increase the rigidity of the embossed paper sheet, thereby inhibiting deformation of the embossed paper sheet that is fixed to the expanded slit sheet paper.

A high-integrity opaque-inset panel envelope includes a front panel formed from a printable material, one or more apertures being defined therethrough, one or more flaps extending from the edges of the front panel, and one or more opaque inset panels/labels disposed on an inner surface of the front panel to cover the one or more apertures. Opaque inset panels can have an optical brightness about 1-6% greater than the optical brightness of the printable material. The envelope can be formed by removing portions of a printable material to form one or more flaps about a front panel and one or more apertures through the front panel and disposing one or more opaque inset panels to an inner surface of the front panel, such that the one or more opaque inset panels covers the one or more apertures.

One or more implementations of a multi-film thermoplastic structure include a first film having a first appearance in contact with a second film having a second appearance at one or more visually-distinct contact areas arranged into a text. Wherein the one or more visually-distinct contact areas, cause the first film to take on the second appearance of the second film. In one or more implementations the multi-film thermoplastic structure comprises a thermoplastic bag and text comprises a suffocation warning.

One or more implementations of a multi-film thermoplastic structure include a first film having a first appearance in contact with a second film having a second appearance at one or more visually-distinct contact areas arranged into a text. Wherein the one or more visually-distinct contact areas, cause the first film to take on the second appearance of the second film. In one or more implementations the multi-film thermoplastic structure comprises a thermoplastic bag and text comprises a suffocation warning.

In one embodiment, a method for cutting and taping a substrate includes providing a substrate having a first side, a second side opposite the first side, and a perimeter. A first flexible joint is created in the substrate by making a first cut through the first side to the second side making first and second sections. A first length of tape is located along at least a portion the first cut to secure the sections together. A second flexible joint is created in the substrate by making a second cut through the first side to the second side. A second length of tape may connect the additional sections created by the second cut.

In one embodiment, a method for cutting and taping a substrate includes providing a substrate having a first side, a second side opposite the first side, and a perimeter. A first flexible joint is created in the substrate by making a first cut through the first side to the second side making first and second sections. A first length of tape is located along at least a portion the first cut to secure the sections together. A second flexible joint is created in the substrate by making a second cut through the first side to the second side. A second length of tape may connect the additional sections created by the second cut.

In one embodiment, a method for cutting and taping a substrate includes providing a substrate having a first side, a second side opposite the first side, and a perimeter. A first flexible joint is created in the substrate by making a first cut through the first side to the second side making first and second sections. A first length of tape is located along at least a portion the first cut to secure the sections together. A second flexible joint is created in the substrate by making a second cut through the first side to the second side. A second length of tape may connect the additional sections created by the second cut.

One or more implementations of a multi-film thermoplastic bag with a grab zone of contact areas positioned in a high-touch area of the bag. For example, the multi-film thermoplastic bag includes one or more regions of a first film in contact with a second film at one or more contact areas. The grab zone regions of one or more contact areas are located in visible and high-touch areas to provide visual and tactile cues of strength and durability. Moreover, the grab zone regions of one or more contact areas serve to distribute pull and lift forces across a wider area in order to avoid common failures in high-touch areas such as over stretching, punctures, tears, and rips.

Flat packaging and packaging methods for sheet products. The sheet includes interconnected panels including a first cover panel comprising a first surface printed with information and/or images related to a product and one or more product panels, each product panel comprising one or more product components comprising the entire panels or configured to be removed from the product panels for use as the product. The cover panel and product panels are connected by fold lines between the panels the panels are configured to form a stacked formation when folded at the fold lines with the first surface of the first panel facing outward.

Flat packaging and packaging methods for sheet products. The sheet includes interconnected panels including a first cover panel comprising a first surface printed with information and/or images related to a product and one or more product panels, each product panel comprising one or more product components comprising the entire panels or configured to be removed from the product panels for use as the product. The cover panel and product panels are connected by fold lines between the panels the panels are configured to form a stacked formation when folded at the fold lines with the first surface of the first panel facing outward.