Concrete may be melted to form a glass product. Methods and batch compositions including concrete may be used to produce amorphous silica materials including, but not limited to, glass, container glass, fiber glass, glass bead, glass spheres, sheet or plate glass, glass aggregate, glass sand, abrasives, proppants, foamed glass, and manufactured glass articles. The initial processing steps include preparing a melt batch comprising concrete and, optionally, other components, melting the melt batch, and cooling the melted melt batch. Further processing steps may be utilized to produce the glass article.

Concrete may be melted to form a glass product. Methods and batch compositions including concrete may be used to produce amorphous silica materials including, but not limited to, glass, container glass, fiber glass, glass bead, glass spheres, sheet or plate glass, glass aggregate, glass sand, abrasives, proppants, foamed glass, and manufactured glass articles. The initial processing steps include preparing a melt batch comprising concrete and, optionally, other components, melting the melt batch, and cooling the melted melt batch. Further processing steps may be utilized to produce the glass article.

According to an aspect of the disclosure, a glass manufacturing system includes a hot-end subsystem, including: a submerged combustion melter that melts feedstock to produce molten glass; a stiller that receives the molten glass from the submerged combustion melter and that includes a stilling tank to still the molten glass and that is configured to control outflow of the stilled molten glass to effectively decouple viscosity of the molten glass from the flow rate of the molten glass and thereby control finer molten glass levels; and a finer that is mechanically decoupled from the stiller, and that receives and fines the stilled molten glass to produce fined molten glass. Many other aspects of the system are also disclosed and claimed.

Methods of producing a glass article include melting a first glass composition and feeding a second glass composition into the melter. Both glass compositions include the same combination of components but at least one component has a concentration that is different in each. At least three glass articles may be drawn from the melter, including: a first glass article formed from the first glass composition; at least one intermediate glass article composed of neither the first nor the second glass composition; and a final glass article not composed of the first glass composition. The concentration of the at least one component in the intermediate glass article may be between the concentration in the first and second glass compositions. The first glass article and final glass article may have differing values for certain properties, and the intermediate glass article may have an intermediate set of values for the same properties.

A system for forming a glass panel includes a mixing apparatus for weighing and mixing glass particles and additives, an oven for melting and holding molten glass, a float chamber for floating molten glass thereover, an annealing lehr, and at least a nozzle for delivering compressed air at least of one of a first pressure and a second pressure.

A system for forming a glass panel includes a mixing apparatus for weighing and mixing glass particles and additives, an oven for melting and holding molten glass, a float chamber for floating molten glass thereover, an annealing lehr, and at least a nozzle for delivering compressed air at least of one of a first pressure and a second pressure.

Methods of producing a glass article include melting a first glass composition and feeding a second glass composition into the melter. Both glass compositions include the same combination of components but at least one component has a concentration that is different in each. At least three glass articles may be drawn from the melter, including: a first glass article formed from the first glass composition; at least one intermediate glass article composed of neither the first nor the second glass composition; and a final glass article not composed of the first glass composition. The concentration of the at least one component in the intermediate glass article may be between the concentration in the first and second glass compositions. The first glass article and final glass article may have differing values for certain properties, and the intermediate glass article may have an intermediate set of values for the same properties.

Processes and methods for preparing glass panels for use with automobiles include mixing and melting glass particles. Molten glass is passed along into a lehr, where the molten glass is annealed. Annealed glass is cut into glass panels. A nozzle systems delivers compressed air to the glass panels to form a curvature for providing a top seal contact area. A nozzle system delivers a second blast of compressed air, which marks the glass panel to identify characteristics of the glass panel.

Processes and methods for preparing glass panels for use with automobiles include mixing and melting glass particles. Molten glass is passed along into a lehr, where the molten glass is annealed. Annealed glass is cut into glass panels. A nozzle systems delivers compressed air to the glass panels to form a curvature for providing a top seal contact area. A nozzle system delivers a second blast of compressed air, which marks the glass panel to identify characteristics of the glass panel.

The invention provides methods of making man-made vitreous fibres (MMVF), comprising incorporating metallic aluminium into the mineral charge, with the benefit of reduced shrinkage of consolidated MMVF products.