Systems and methods are provided for pretreatment and upgrading of crude bio oils for further processing and/or use as fuel products. Crude bio oils can be treated by one or more of flash fractionation and thermal cracking to generate fractions suitable for further processing, such as further hydroprocessing. Blending of crude bio oil fractions with mineral feeds can also be used to reduce metals contents to levels suitable for refinery processing.

Systems and methods are provided for pretreatment and upgrading of crude bio oils for further processing and/or use as fuel products. Crude bio oils can be treated by one or more of flash fractionation and thermal cracking to generate fractions suitable for further processing, such as further hydroprocessing. Blending of crude bio oil fractions with mineral feeds can also be used to reduce metals contents to levels suitable for refinery processing.

The present disclosure relates to a process for the production of needle coke in a delayed coker plant. The needle coke so obtained by the process of the present disclosure has a co-efficient of thermal expansion (CTE) of less than 1.210.sup.6/ C. The process of the present disclosure eliminates the step of hydrotreating of the first feed and second feed for the production of good quality coke. The process of the present disclosure maximizes the production of the needle coke having low CTE and low sulfur content in the delayed coker coke drum.

A coke drum includes a coke drum vessel having a substantially cylindrical wall and a conical bottom portion; a skirt downwardly depending from a transition of the cylindrical wall into the conical bottom portion, an inner annular space being defined between the skirt and the conical bottom portion; and a fluid injection system communicated with the inner annular space for injecting fluid at a desired temperature to heat or cool the inner annular space. The fluid injection system allows the inner annular space and junction of the skirt with the coke drum vessel to be heated or cooled to minimize temperature difference between these areas and a batch of coke to be introduced into the drum.

A coke drum includes a coke drum vessel having a substantially cylindrical wall and a conical bottom portion; a skirt downwardly depending from a transition of the cylindrical wall into the conical bottom portion, an inner annular space being defined between the skirt and the conical bottom portion; and a fluid injection system communicated with the inner annular space for injecting fluid at a desired temperature to heat or cool the inner annular space. The fluid injection system allows the inner annular space and junction of the skirt with the coke drum vessel to be heated or cooled to minimize temperature difference between these areas and a batch of coke to be introduced into the drum.

The present invention discloses a catalyst and process for hydrocracking of heavy hydrocarbon oils having majority portion boiling above 525 C. in the presence of hydrogen. A process comprising first step of converting heavy oil into lighter products in the presence of catalyst and hydrogen in slurry phase is disclosed. The process further comprises recycling of part of liquid products (HVGO) along with fresh heavy oil for improving the product selectivity. This recycled HVGO is having high concentrations of aromatics compounds. The separation of particles generated during the reaction at reactor exit also avoids the chances of choking of downstream sections.

Methods and systems for hydroprocessing heavy oil feedstocks to form upgraded material use a colloidal or molecular catalyst dispersed within heavy oil feedstock, pre-coking hydrocracking reactor, separator, and coking reactor. The colloidal or molecular catalyst promotes upgrading reactions that reduce the quantity of asphaltenes or other coke forming precursors in the feedstock, increase hydrogen to carbon ratio in the upgraded material, and decrease boiling points of hydrocarbons in the upgraded material. The methods and systems can be used to upgrade vacuum tower bottoms and other low grade heavy oil feedstocks. The result is one or more of increased conversion level and yield, improved quality of upgraded hydrocarbons, reduced coke formation, reduced equipment fouling, processing of a wider range of lower quality feedstocks, and more efficient use of supported catalyst if used with the colloidal or molecular catalyst, as compared to a conventional hydrocracking process or a conventional thermal coking process.

Methods and systems for hydroprocessing heavy oil feedstocks to form upgraded material use a colloidal or molecular catalyst dispersed within heavy oil feedstock, pre-coking hydrocracking reactor, separator, and coking reactor. The colloidal or molecular catalyst promotes upgrading reactions that reduce the quantity of asphaltenes or other coke forming precursors in the feedstock, increase hydrogen to carbon ratio in the upgraded material, and decrease boiling points of hydrocarbons in the upgraded material. The methods and systems can be used to upgrade vacuum tower bottoms and other low grade heavy oil feedstocks. The result is one or more of increased conversion level and yield, improved quality of upgraded hydrocarbons, reduced coke formation, reduced equipment fouling, processing of a wider range of lower quality feedstocks, and more efficient use of supported catalyst if used with the colloidal or molecular catalyst, as compared to a conventional hydrocracking process or a conventional thermal coking process.

A system for controlling thermal changes using air injection including a coke drum having a cylindrical outer surface, a material surrounding the cylinder defining an annular space between the material and the cylindrical outer surface, and an air injection system communicated with the annular space for introducing air into the annular space. A method of operating the system is also included.

A furnace system includes at least one lower radiant section having a first firebox disposed therein and at least one upper radiant section disposed above the at least one lower radiant section. The at least one upper radiant section has a second firebox disposed therein. The furnace system further includes at least one convection section disposed above the at least one upper radiant section and an exhaust corridor defined by the first firebox, the second firebox, and the at least one convection section. Arrangement of the at least one upper radiant section above the at least one lower radiant section reduces an area required for construction of the furnace system.