Various embodiments provide apparatus and methods for melting materials and for containing the molten materials within melt zone during melting. Exemplary apparatus may include a vessel configured to receive a material for melting therein; a load induction coil positioned adjacent to the vessel to melt the material therein; and a containment induction coil positioned in line with the load induction coil. The material in the vessel can be heated by operating the load induction coil at a first RF frequency to form a molten material. The containment induction coil can be operated at a second RF frequency to contain the molten material within the load induction coil. Once the desired temperature is achieved and maintained for the molten material, operation of the containment induction coil can be stopped and the molten material can be ejected from the vessel into a mold through an ejection path.

A method for preparing a magnesium-based hydrogen storage material, includes: a Mg—Ce—Ni family amorphous alloy is prepared by a rapid cooling process; the amorphous alloy is pulverized, so as to obtain a amorphous powder; the amorphous alloy is activated, so as to obtain a MgH.sub.2—Mg.sub.2NiH.sub.4—CeH.sub.2.73 family nanocrystalline composite; the abovementioned composite is carried out a hydrogen absorption and desorption cycle, then the composite is placed in a pure Ar atmosphere for passivation, finally, the passivated composite is oxidized, so as to obtain a MgH.sub.2—Mg.sub.2NiH.sub.4—CeH.sub.2.73—CeO.sub.2 family nanocrystalline composite.

A method for preparing a magnesium-based hydrogen storage material, includes: a Mg—Ce—Ni family amorphous alloy is prepared by a rapid cooling process; the amorphous alloy is pulverized, so as to obtain a amorphous powder; the amorphous alloy is activated, so as to obtain a MgH.sub.2—Mg.sub.2NiH.sub.4—CeH.sub.2.73 family nanocrystalline composite; the abovementioned composite is carried out a hydrogen absorption and desorption cycle, then the composite is placed in a pure Ar atmosphere for passivation, finally, the passivated composite is oxidized, so as to obtain a MgH.sub.2—Mg.sub.2NiH.sub.4—CeH.sub.2.73—CeO.sub.2 family nanocrystalline composite.

A method of joining a bulk metallic glass to a second similar or dissimilar material in an air environment. The method includes the steps of: a) removing an oxide layer on at least a portion of a surface of a first bulk metallic glass during thermoplastic forming of the first bulk metallic glass in a supercooled liquid region, wherein the removing of the oxide layer on the at least the portion of the surface creates a fresh surface that is at least substantially free of oxides and/or contaminants; and b) joining the fresh surface of the first bulk metallic glass to a second material.

A method of joining a bulk metallic glass to a second similar or dissimilar material in an air environment. The method includes the steps of: a) removing an oxide layer on at least a portion of a surface of a first bulk metallic glass during thermoplastic forming of the first bulk metallic glass in a supercooled liquid region, wherein the removing of the oxide layer on the at least the portion of the surface creates a fresh surface that is at least substantially free of oxides and/or contaminants; and b) joining the fresh surface of the first bulk metallic glass to a second material.

A method for forming an amorphous alloy part, including: placing a master alloy on a melting platform; heating and melting the master alloy under vacuum to yield an alloy melt; stopping heating and allowing the alloy melt to cool to a temperature between a glass transition temperature and a liquidus temperature thereof; and press-forming and cooling the alloy melt, to form the amorphous alloy part.

A method for brazing is provided, in which an amorphous or partially amorphous brazing foil, having a composition with a metalloid content of 10 to 30 at. %, is arranged at a joining point of two or more parts. The brazing foil is in the form of a wound ring-shaped strip which has a short-circuited current path between at least two layers lying one on top of the other. The brazing foil inductively heated, melted and a brazed connection of the parts is produced.

Provided is a powder suitable for a magnetic member capable of suppressing noise in a frequency range of 100 kHz to 20 MHz. The powder for a magnetic member contains a plurality of particles 2. The main part of the particle 2 is made of an alloy. The alloy contains B. The content of B in the alloy is 5.0 mass % or more and 8.0 mass % or less. The alloy may further contain one or more elements selected from the group consisting of Cr, Mn, Co, and Ni. The content of these elements is 0 mass % or more and 25 mass % or less. The balance of the alloy is Fe and unavoidable impurities. The alloy contains an Fe.sub.2B phase. The area percentage of the Fe.sub.2B phase in the alloy is 20 mass % or more and 80 mass % or less.

According to the present invention, provided is a super soft magnetic Fe-based amorphous alloy represented by a composition formula of the following formula (I):

(Fe.sub.1-XNi.sub.X).sub.aB.sub.bP.sub.cSi.sub.dC.sub.e   (I) wherein 0.45≤X≤0.65, a, b, c, d, and e each represent atomic %, 78≤a≤82, 10≤b≤13, 3≤c≤5, 2≤d≤4, 0.5≤e≤1, and a+b+c+d+e=100.

The invention relates to a method for producing a shaped part comprising a solid metallic glass. According to the method, a preform is shaped below the glass transition temperature and is then heated to a temperature above the glass transition temperature.