In some embodiments, a coating applied to steel reinforcement bar (e.g., steel rebar) that could considerably extend the lifetime of concrete structures by reducing steel rebar corrosion is disclosed. The coating includes a thin, passivating steel (e.g., stainless steel) layer that is applied to the outside of conventional steel rebar. The coating can be applied in-line through metal cold spray manufacturing, which is a high throughput coating technique that can be integrated into existing steel manufacturing plants. Furthermore, a novel, high performance ferritic steel with tailored resistance to corrosion from chlorides is described. The new ferritic steel is distinct from other commercial and experimental steels, and is better suited for coating low-cost steel structures like rebar. Multiple alloying elements including Cr, Al, and Si will each form protective oxides independently, increasing the total amount of protection and extending it over much wider ranges of pH and electrical potential.

An method of manufacturing a hot press-formed member comprises heating a blank of an aluminum-based plated steel sheet in a heating furnace, removing the heated blank from the heating furnace and conveying the removed blank between an upper mold portion and a lower mold portion of a mold, mounted on a press, to be seated; and performing a forming process after the upper mold portion of the mold is in contact with the seated blank.

A process for manufacturing a coated metal strip having a metallic corrosion protection coating is provided. The process includes passing a metal strip through a molten metal bath comprising from 2 to 8 wt % aluminum, 0 to 5 wt % magnesium, up to 0.3 wt % additional elements, and a balance including zinc and inevitable impurities, to yield a molten metal coated metal strip, wiping the molten metal coated metal strip with a nozzle spraying a gas on either side of the molten metal coated metal strip and cooling the coating in a controlled manner until the coating has completely solidified, to obtain the coated metal strip. A temperature of the molten metal bath is from 350 to 700° C., and the cooling is conducted at a rate less than 15° C./s between a temperature on leaving a unit where the wiping occurs and a start of solidification of the coating, and then at a rate greater than or equal to 15° C./s between a start and an end of solidification of the coating.

A process for manufacturing a coated metal strip having a metallic corrosion protection coating is provided. The process includes passing a metal strip through a molten metal bath comprising from 2 to 8 wt % aluminum, 0 to 5 wt % magnesium, up to 0.3 wt % additional elements, and a balance including zinc and inevitable impurities, to yield a molten metal coated metal strip, wiping the molten metal coated metal strip with a nozzle spraying a gas on either side of the molten metal coated metal strip and cooling the coating in a controlled manner until the coating has completely solidified, to obtain the coated metal strip. A temperature of the molten metal bath is from 350 to 700° C., and the cooling is conducted at a rate less than 15° C./s between a temperature on leaving a unit where the wiping occurs and a start of solidification of the coating, and then at a rate greater than or equal to 15° C./s between a start and an end of solidification of the coating.

A tool die for forming a green ceramic body. The tool die has a wear resistant coating that is deposited on a substrate and has an outer or free surface having a morphology that provides a mean roughness in a range from about 0.03 μm up to about 0.8 μm Rq. In one embodiment, the wear resistant coating has multiple alternating layers of fine grained and coarse grained materials. Methods of making the tool die and wear resistant coating are also provided.

A tool die for forming a green ceramic body. The tool die has a wear resistant coating that is deposited on a substrate and has an outer or free surface having a morphology that provides a mean roughness in a range from about 0.03 μm up to about 0.8 μm Rq. In one embodiment, the wear resistant coating has multiple alternating layers of fine grained and coarse grained materials. Methods of making the tool die and wear resistant coating are also provided.

The present disclosure relates to a coated cutting tool having a substrate and a coating, wherein the coating includes at least one layer of κ-Al.sub.2O.sub.3 with a thickness of 1-20 μm deposited by chemical vapour deposition (CVD). A χ-scan from −80° to 80° over the (0 0 6) reflection of the κ-Al.sub.2O.sub.3 layer shows the strongest peak centered around 0° and the full width half maximum (FWHM) of the peak is <25°.

The present disclosure relates to a coated cutting tool having a substrate and a coating, wherein the coating includes at least one layer of κ-Al.sub.2O.sub.3 with a thickness of 1-20 μm deposited by chemical vapour deposition (CVD). A χ-scan from −80° to 80° over the (0 0 6) reflection of the κ-Al.sub.2O.sub.3 layer shows the strongest peak centered around 0° and the full width half maximum (FWHM) of the peak is <25°.

A high-strength galvanized steel sheet that includes a chemical composition containing, by mass %, C: 0.15% or more and 0.25% or less, Si: 0.50% or more and 2.5% or less, Mn: 2.3% or more and 4.0% or less, P: 0.100% or less, S: 0.02% or less, Al: 0.01% or more and 2.5% or less, and Fe and inevitable impurities. The steel sheet having a microstructure containing, by an area percentage basis, a tempered martensite phase: 30% or more and 73% or less, a ferrite phase: 25% or more and 68% or less, a retained austenite phase: 2% or more and 20% or less, and other phases: 10% or less (including 0%), the other phases containing a martensite phase: 3% or less (including 0%) and a bainitic ferrite phase: less than 5% (including 0%).

A coated tool includes a substrate and a coating layer disposed on a surface of the substrate. The coating layer includes a first stack structure (3) and a second stack structure (4). The first stack structure has two or more kinds of layers with different compositions periodically stacked with an average layer thickness of 60-500 nm. The second stack structure has two or more kinds of layers with different compositions periodically stacked with an average layer thickness of 2 nm to less than 60 nm. The layers in each stack structure include at least one selected from the group consisting of metal elements Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Al, Si, Sr, Y, Sn and Bi; and compounds including at least one of these metal elements and at least one non-metal element selected from carbon, nitrogen, oxygen and boron.