The present invention refers to the separation of cellulose pulp into distinct fractions with different draining and morphological characteristics, as well as the use of part of these fractions for the production of nanocellulose. The process in reference combines the unitary operations of fiber separation, thickening to a certain consistency, draining and drying of the cellulosic pulp with the high drainage ability and production of nanocellulose from high primary fines content pulp. The process may consider any cellulosic pulp fiber derived from short or long fiber woods such as Eucalyptus, Corymbia, Birch, Aspen, Pinus, recycled fibers, etc., their residues such as bark, sawdust, etc.

The present invention refers to the separation of cellulose pulp into distinct fractions with different draining and morphological characteristics, as well as the use of part of these fractions for the production of nanocellulose. The process in reference combines the unitary operations of fiber separation, thickening to a certain consistency, draining and drying of the cellulosic pulp with the high drainage ability and production of nanocellulose from high primary fines content pulp. The process may consider any cellulosic pulp fiber derived from short or long fiber woods such as Eucalyptus, Corymbia, Birch, Aspen, Pinus, recycled fibers, etc., their residues such as bark, sawdust, etc.

A textile recycling method receives textile-waste-to-be-recycled, sorts the waste to isolate cellulose-containing articles from non-cellulose-containing articles, and re-sizes at least some of the cellulose-containing articles to create feedstock. The feedstock is processed in a cellulose solvent reactor, which has at least one ionic liquid. The ionic liquid dissolves intermolecular cellulose bonds of the feedstock to create a spinning dope. Cellulose fibers dissolved in the cellulose-bearing spinning dope solution are extruded in a cellulose coagulation bath reservoir to reconstitute at least some of the cellulose fibers, and the reconstituted fibers are wet-spun to form a continuous cellulose thread that is commercially indistinguishable from virgin fiber thread. Synthetic fiber material is vacuum-extracted or mechanically extracted from the cellulose-bearing solution and recycled into a continuous synthetic thread. Original color of textile-waste-to-be-recycled can be retained or removed, and new color can be added.

A method for manufacturing bleached pulp from a feedstock that includes recycled paper. The method includes steps of: (1) impregnating the feedstock with cooking liquor to yield an impregnated material having a liquor-to-fiber mass ratio of at most about 4:1; (2) cooking the impregnated material to remove at least a portion of the lignin within the impregnated material, thereby yielding a cooked pulp; and (3) bleaching the cooked pulp.

A method for manufacturing bleached pulp from a feedstock that includes recycled paper. The method includes steps of: (1) impregnating the feedstock with cooking liquor to yield an impregnated material having a liquor-to-fiber mass ratio of at most about 4:1; (2) cooking the impregnated material to remove at least a portion of the lignin within the impregnated material, thereby yielding a cooked pulp; and (3) bleaching the cooked pulp.

A plant and process for performing thermolysis of cellulose uses a thermolysis reactor which comprises a reactor duct having a longitudinal axis, and an eductor at one end of the reactor duct. The eductor has an entry chamber and a venturi-shaped exit channel, a nozzle, a sloping deflector plate above the nozzle, and an inlet port through which particulate material may be fed onto the deflector plate and into the entry chamber. The nozzle and the venturi-shaped exit channel are aligned with the longitudinal axis. A superheater provides superheated steam at a temperature above 450° C. to flow through the nozzle. The particulate matter is entrained in the flowing steam, and undergoes thermolysis. This may be combined with a pre-treatment to hydrolyse hemicellulose, so that lignocellulosic biomass can be processed.

The present invention relates to an improved method and device for treating biomass in which thermally treated biomass is discharged from a pressurized reactor and introduced into a blow tank and then a flash tank, wherein the absolute pressure in the blow tank is maintained above atmospheric pressure and the absolute pressure in the flash tank is maintained below atmospheric pressure. The slurry of biomass separated in the flash tank is then enzymatically treated. The heat from the thermally treated biomass is recovered from the latent heat of a vaporous aqueous stream withdrawn from the blow tank.

A screen assembly for a digester, impregnation vessel or other treatment vessel for separation of cooking liquor or treatment liquor from lignocellulosic material, typically in a form of chips, in the production of chemical cellulose pulp, which screen assembly includes a plurality of screen panels (17) of woven wire mesh cloth and attachment device configured to attach the screen panels to a support frame of the digester or vessel.

A screen assembly for a digester, impregnation vessel or other treatment vessel for separation of cooking liquor or treatment liquor from lignocellulosic material, typically in a form of chips, in the production of chemical cellulose pulp, which screen assembly includes a plurality of screen panels (17) of woven wire mesh cloth and attachment device configured to attach the screen panels to a support frame of the digester or vessel.

The invention relates to an improved profile bar screen for draining treatment liquor from a suspension of comminuted cellulose material and treatment liquor in an essentially cylindrical digester vessel. According to the invention is a profile bar screen designed with horizontal support arches 11 with integrated support shoulders 12 only at the outer ends of the support arch which support shoulders rest against the inside of the vessel wall 1. The invention combines the techniques from self-supporting screens with support members of weaker screen designs, avoiding need to make any additional welds in the classified pressure vessel wall of the digester. Installation of new screens in compartments previously equipped with blind plates in checkered screen rows may be done quickly and at less costs during shorter down time of digester.