The present invention involves an environmentally friendly process and apparatus for the delignification of lignin-containing materials, such as cardboard newspaper or agricultural or tree pruning wastes. This process produces cellulose using low temperatures and low concentrations of hydrogen peroxide. It can be performed using a column fitted with a semipermeable gasket that pressurizes the column by retaining oxygen released by action of the hydrogen peroxide on a lignin-containing material.

A bale of sheets made of virgin cellulose fibers and cellulose ester (CE) staple fibers can be fed to a hydropulper. The CE staple fibers have: i. a denier per filament (DPF) of less than 3, or ii. a cut length of less than 6 mm, or iii. crimping, or iv. a combination of any two or more of (i)-(iii).

The bales can be fed and dropped in as entire bales to a hydropulper, or a blend tank directly or indirectly in fluid communication with a hydropulper, using the same feed system employed for feeding cellulose to the hydopulper and avoiding having to defiberize by pulling or drawing fibers from a box container into a hydropulper.

The invention relates to a method for impregnating biomass (10). In a step (S100) of the method, a reactor unit (11) is fed with biomass (10) by means of a plug screw (12). In another step (S200), the reactor unit (11) is at least partially filled up to a predetermined fill level (13) with a reactant (18), such that a reaction between the fed biomass (10) and the reactant (18) takes place in order to obtain an impregnated biomass. In another step (S300), the impregnated biomass (10) is discharged from the reactor unit (11) for further processing (S300). The invention further relates to a device (1) for impregnating biomass (10).

The presently disclosed subject matter relates to an industrial system for processing various plant materials to produce marketable materials. Particularly, the system integrates subcritical water extraction technology and includes a pre-processing module and a two-stage extractor (processing module) with constant control of temperature, pressure, and/or residence time. In some embodiments, the final product of the disclosed system can include feedstock constituents for biofuel production (sugars and/or oil), biochar, raw materials for various industries (such as pulp for manufacturing paper or cellulose for use in various industries). The disclosed system can be modular or non-modular, stationary or mobile, and can include prefabricated elements with programmed automatic or manual operation so that it can be easily moved and/or assembled on site.

The presently disclosed subject matter relates to an industrial system for processing various plant materials to produce marketable materials. Particularly, the system integrates subcritical water extraction technology and includes a pre-processing module and a two-stage extractor (processing module) with constant control of temperature, pressure, and/or residence time. In some embodiments, the final product of the disclosed system can include feedstock constituents for biofuel production (sugars and/or oil), biochar, raw materials for various industries (such as pulp for manufacturing paper or cellulose for use in various industries). The disclosed system can be modular or non-modular, stationary or mobile, and can include prefabricated elements with programmed automatic or manual operation so that it can be easily moved and/or assembled on site.

This invention discloses a paper processing device, comprising a bottom block, a connecting cavity fixedly arranged in the bottom block, a penetrating cavity communicated with and arranged in the lower end wall of the connecting cavity. The penetrating cavity is communicated with the exterior space. A lifting motor is fixedly arranged in the lower end wall of the connecting cavity, the upper end wall of output shaft of which is fixedly provided with a driving pulley. A driven pulley in the connecting cavity is arranged on one side of the driving pulley. The lifting motor works to drive the driving pulley to rotate to drive the driven pulley to rotate, so an inner threaded block is driven to rotate to drive a threaded rod to move upwards; then a stirring fan is driven to enter a reaction cavity. The automatic structure adopted by this device realizes automation of paper processing.

This invention discloses a paper processing device, comprising a bottom block, a connecting cavity fixedly arranged in the bottom block, a penetrating cavity communicated with and arranged in the lower end wall of the connecting cavity. The penetrating cavity is communicated with the exterior space. A lifting motor is fixedly arranged in the lower end wall of the connecting cavity, the upper end wall of output shaft of which is fixedly provided with a driving pulley. A driven pulley in the connecting cavity is arranged on one side of the driving pulley. The lifting motor works to drive the driving pulley to rotate to drive the driven pulley to rotate, so an inner threaded block is driven to rotate to drive a threaded rod to move upwards; then a stirring fan is driven to enter a reaction cavity. The automatic structure adopted by this device realizes automation of paper processing.

The present invention refers to the separation of cellulose pulp into distinct fractions with different draining and morphological characteristics, as well as the use of part of these fractions for the production of nanocellulose. The process in reference combines the unitary operations of fiber separation, thickening to a certain consistency, draining and drying of the cellulosic pulp with the high drainage ability and production of nanocellulose from high primary fines content pulp. The process may consider any cellulosic pulp fiber derived from short or long fiber woods such as Eucalyptus, Corymbia, Birch, Aspen, Pinus, recycled fibers, etc., their residues such as bark, sawdust, etc.

A cooking method and a digester system wherein partly digested cellulosic fiber source is compressed during cooking to provide high molecular weight lignin and pulp.

The instant disclosure provides a continuous horizontal digester including a cylindrical pressure cooker capable of rotating by taking its central axis as an axis; a charging apparatus disposed at one end of the cooker which is communicated with an inner cavity of the cooker and can seal the cooker; and a discharging device disposed at the other end of the cooker and communicated with the inner cavity of the cooker, the discharging device is located on the central axis of the cooker. The continuous horizontal digester further includes a cooking device configured to cook the materials in the cooker.