A reinforced element for use in the construction and assembly of an industrial textile, the element comprising a fibrous reinforcing material encapsulated by a thermoplastic polymer matrix, wherein: the thermoplastic polymer matrix comprises an amorphous polyester, a low-crystallinity polyester, polyphenylene sulphide (PPS), or a mixture thereof; the fibrous reinforcing material comprises continuous filaments selected from the group consisting of thermoplastic polymeric filaments, thermosetting polymeric filaments, glass fibers and a mixture thereof such that a majority of the continuous filaments are oriented in a first direction and the remainder of the continuous filaments are oriented in a second direction that is generally perpendicular to the first direction; a temperature at which the amorphous polymer substantially enters a liquid state, or the melting point of the low-crystallinity polyester, is at least 10° C. less than the melting point of the thermoplastic polymeric filaments; and the polymer matrix and the fibrous reinforcing material are both substantially transparent to radiant laser energy in a range of from about 800 nm to about 1200 run.

[Task] The object of the present invention is to provide an industrial two-layered fabric with a long durability which exhibits an excellent surface smoothness and excellent marking characteristics, while at the same time improving wear resistance characteristics to balance warps and wefts. [Solution to the Task] An industrial two-layered fabric formed by binding yarns, diameters of all of the upper surface side warps are set to be the same, diameters of all of the lower surface side warps are set to be the same, diameters of the lower surface side warps are set to be larger than diameters of said upper surface side warps, and at least one, or more than one of said upper surface side warps are woven with said lower surface side wefts to constitute binding yarns binding said at least one upper surface side fabric and said at least one lower surface side fabric.

The present invention relates to papermaking fabrics useful in the manufacture of paper products, such as tissue paper. Particularly this invention relates to a woven papermaking fabric that includes a stabilized weave providing a textured contacting surface. The woven papermaking fabric includes a plurality of warp and shute filaments woven together to provide at least one protuberance on the web contacting side of the fabric that extends longitudinally over at least five shute filaments. The at least one protuberance is stabilized by including an offset shute float weave pattern configured such that a majority of the shute filaments forming the at least one protuberance are woven in an anti-nesting configuration.

The present invention relates to papermaking fabrics useful in the manufacture of paper products, such as tissue paper. Particularly this invention relates to a woven papermaking fabric that includes a stabilized weave providing a textured contacting surface. The woven papermaking fabric includes a plurality of warp and shute filaments woven together to provide at least one protuberance on the web contacting side of the fabric that extends longitudinally over at least five shute filaments. The at least one protuberance is stabilized by including an offset shute float weave pattern configured such that a majority of the shute filaments forming the at least one protuberance are woven in an anti-nesting configuration.

An industrial two-layer fabric of the contact-yarn binding type without independent binding yarns, at both ends. The upper surface side warp serving as the warp fabric yarn-contact binding yarn is not woven into the upper surface side weft at one or more points of a complete structure, and extends toward the lower surface side instead and is woven into the lower surface side weft at the lower surface side, and then, extends toward the upper surface sides to be woven into other upper surface side weft, while, the lower surface side warp is not woven into the lower surface side weft at a point where the upper surface side warp serving as the warp fabric yarn-contact binding yarn is woven into the lower surface side weft at the lower surface side, and extends toward the upper surface side instead to be woven into the upper surface side weft which is not woven into the upper surface side warp, at the upper surface side, and then extends toward the lower surface side to be woven into other lower surface side weft. The industrial two-layer fabric forms a joint loop by at least one end portion of the warp being turned back at both end portions in its longitudinal direction, and at least a longitudinal yarn in a complete structure includes at least one warp which forms a pair arranged to be opposite to the warp which is turned back for forming the joint loop, and, in a longitudinal structure, the number of knuckles of one of the warps forming the pair is the same as that of the other of the warps forming the pair and distances between said adjacent knuckles are substantially the same.

Provided are woven papermaking fabrics having a web contacting surface having protuberances formed from woven warp and shute filaments. The protuberances, which may be oriented in the machine direction (MD) converge, merge, or diverge and may be arranged to form a pattern. In certain instances, the protuberance may comprise a first MD oriented protuberance having an element angle from about 0.5 to about 15 degrees, a second MD oriented protuberance having an element angle from about −0.5 to about −15 degrees wherein the first and second protuberances converge at a convergence area to form a third MD oriented protuberance having an element angle from about −15 to about 15 degrees.

Provided are woven papermaking fabrics having a web contacting surface having protuberances formed from woven warp and shute filaments. The protuberances, which may be oriented in the machine direction (MD) converge, merge, or diverge and may be arranged to form a pattern. In certain instances, the protuberance may comprise a first MD oriented protuberance having an element angle from about 0.5 to about 15 degrees, a second MD oriented protuberance having an element angle from about −0.5 to about −15 degrees wherein the first and second protuberances converge at a convergence area to form a third MD oriented protuberance having an element angle from about −15 to about 15 degrees.

The object of the present invention is to provide an industrial two-layered fabric including binding wefts which is capable of improving a high adhesivity of the fabric on the front and back surface sides and the supportability of the warps, without deteriorating the surface smoothness, the abrasion resistance on the back surface side, the extension resistance in the longitudinal direction and the hydration property, which have been conventionally desired. The industrial two-layered fabric includes a first pair of warps consisting of a warp on the front surface side that weaves only a weft on the front surface side and a warp on the back surface side that weaves only the back surface side, and a second pair of warps consisting of a binding warp on the front surface side and a binding warp on the back surface side which functions to bind the fabric on the front surface side and the fabric on the back surface side, the one of the binding warp constituting the second pair of the warps consecutively forms a plurality of knuckles on the fabric on the front surface side, while the other of the binding warps does not emerge on the front surface side at a portion where a plurality of knuckles are formed by the one of the binding warp, and the other binding warp consecutively forms a plurality of knuckles on the fabric on the front surface side, while the one binding warp does not emerge on the front surface side, whereby a complementary structure is formed, the diameter of the warp on the front surface side is set to be substantially the same as the diameter of the binding warp, and the diameter of the warp on the back surface side is set to be larger than the diameter of the binding warp on the front surface side.

A method for manufacturing a deflection member is disclosed. The method may include the step of incorporating a monomer, a photoinitiator system, a photoinhibitor, and/or a reinforcing member. A further step includes blending the monomer, photoinitiator, and/or photoinhibitor to form a blended photopolymer resin. Further steps may be exposing the photopolymer resin to radiation form a first radiation source and/or a second radiation source.

A unitary deflection member. The unitary deflection member can have a fluid pervious reinforcing member and a patterned framework. The patterned framework can have a plurality of regularly spaced protuberances extending from the reinforcing member. At least two of said protuberances can be similar in size and shape, and can have linear segments having different cross-sectional areas along the z-direction.