Some embodiments are directed to a valve assembly for use with a combustion engine. The valve assembly can include a valve stem having a plunger end, and a valve head having a stem portion disposed along a central axis and connected to the plunger end of the valve stem. The valve head can have a hollow interior portion defining interior floor and ceiling surfaces, and include ribs that extend between the interior floor and ceiling surfaces. The ribs can also extend radially around the central axis of the valve head from the stem portion to an outer circumference of the hollow interior portion. Additionally, the ribs can be configured such that a majority of an upper surface of each rib contacts the ceiling surface.

Some embodiments are directed to a valve assembly for use with a combustion engine. The valve assembly can include a valve stem having a plunger end, and a valve head having a stem portion disposed along a central axis and connected to the plunger end of the valve stem. The valve head can have a hollow interior portion defining interior floor and ceiling surfaces, and include ribs that extend between the interior floor and ceiling surfaces. The ribs can also extend radially around the central axis of the valve head from the stem portion to an outer circumference of the hollow interior portion. Additionally, the ribs can be configured such that a majority of an upper surface of each rib contacts the ceiling surface.

An iron alloy powder consists of, when the entirety thereof is assumed to be 100 mass %, Cr: 2.5 mass % to 3.5 mass %, Mo: 0.4 mass % to 0.6 mass %, and Fe and inevitable impurities as the balance, a mixed powder consisting of 15 mass % to 40 mass % of the iron alloy powder, 1.2 mass % to 1.8 mass % of a copper powder, 0.5 mass % to 1.0 mass % of a graphite powder, and a pure iron powder as the balance when the entire mixed powder is assumed to be 100 mass % is compacted into a compact, and the compact is sintered while transforming a structure derived from the pure iron powder into a structure in which a ferritic structure and a pearlitic structure are mixed and transforming a structure derived from the iron alloy powder into a martensitic structure.

A system for an internal combustion engine can include a separation device and an engine component including first and second valves. The separation device can separate intake air into a volume of nitrogen-rich air and a volume of oxygen-rich air. A first valve element can be movable relative to a first valve body and can have an annular shape disposed about a central axis of the combustion chamber. The first valve body can be fluidly coupled to the separation device and direct the oxygen-rich air into a central area of the combustion chamber. A second valve element can be movable relative to a second valve body and can have an annular shape disposed about the central axis, radially outward of the first valve. The second valve body can be fluidly coupled to the separation device and can direct the nitrogen-rich air to a peripheral area of the combustion chamber.

The present invention is helical follower internal combustion engine. The present invention has a smooth, cylindrical follower orthogonally attached to a piston rod. The follower fits into two connected half-cylindrical, helical grooves formed by a two-piece cylindrical sleeve. The two-piece cylindrical sleeve is attached to a rotating cylindrical hub. Reciprocal motion of the piston causes rotation of the rotating cylindrical hub. The present invention has a feature that prevents the piston from rotating. The present invention can create electricity by connecting a rotor coil to the rotating cylindrical hub and placing a stator coil in near proximity. In an alternative embodiment, the present invention has an external drive shaft attached to the rotating cylindrical hub.

A piston for a premixed spark-ignited or premixed dual fuel internal combustion engine is disclosed. The piston may be configured to reciprocate along a longitudinal axis of a combustion chamber defined by a cylinder of the engine. The piston may comprise a piston head, a top annular groove configured to receive a top annular ring, and a skirt having a pin bore extending along a pin bore axis that is configured to receive a wrist pin for connecting the piston to a connecting rod. The piston may further comprise a top land formed in the piston head that is chamfered in a direction perpendicular to the pin bore axis such that the top land does not contact an inner wall of the cylinder when the piston rocks about the pin bore axis. The top land may be non-chamfered in a direction parallel to the pin bore axis.

A piston for a premixed spark-ignited or premixed dual fuel internal combustion engine is disclosed. The piston may be configured to reciprocate along a longitudinal axis of a combustion chamber defined by a cylinder of the engine. The piston may comprise a piston head, a top annular groove configured to receive a top annular ring, and a skirt having a pin bore extending along a pin bore axis that is configured to receive a wrist pin for connecting the piston to a connecting rod. The piston may further comprise a top land formed in the piston head that is chamfered in a direction perpendicular to the pin bore axis such that the top land does not contact an inner wall of the cylinder when the piston rocks about the pin bore axis. The top land may be non-chamfered in a direction parallel to the pin bore axis.

Some embodiments are directed to a valve assembly for use with a combustion engine. The valve assembly can include a valve stem having a plunger end, and a valve head having a stem portion disposed along a central axis and connected to the plunger end of the valve stem. The valve head can have a hollow interior portion defining interior floor and ceiling surfaces, and include ribs that extend between the interior floor and ceiling surfaces. The ribs can also extend radially around the central axis of the valve head from the stem portion to an outer circumference of the hollow interior portion. Additionally, the ribs can be configured such that a majority of an upper surface of each rib contacts the ceiling surface.

A hollow poppet valve (10) is provided with an additional flange shape cavity (S1a), in addition to an ordinary valve head cavity (S1) formed in the valve head (14) of the valve (10) in communication with a valve stem cavity (S2) formed in a valve stem (12). A coolant (19) is loaded in the cavities to facilitate dissipation of heat out of the valve. This flange shape cavity (S1a) extends radially outwardly round a bottom portion of the valve head cavity (S1), extending close to a valve seat, thereby significantly facilitating heat transfer between the coolant (19) and the valve seat of the valve, yet, since the flange shape cavity (S1a) does not influences the thickness of other regions of the valve, it does not degrade durability of the valve.

A valve for use in an internal combustion engine is disclosed. The valve includes a stem friction welded to a head portion. The head portion is cast from a single crystal metal using a casting process that creates little or no grain boundaries. The single crystal metal can be a nickel based superalloys such as CMSX-4, CMSX 3, Rene N5, and Rene N6. By having little or no grain boundaries, defects that occur in other types of casting material, such as large numbers of grain boundaries can be minimized. This allows the head portion and particularly the combustion face to withstand an operating temperature in the combustion chamber in excess of 850 C.