Various embodiments of the present disclosure are directed to liquid-cooled cylinder heads. In one example embodiment, a cylinder head is disclosed including a component which extends into a combustion chamber, an upper cooling jacked, a lower cooling jacket, a plurality of valves arranged around the component, a plurality of cylinder head screws, an oil deck, a fire deck, a plurality of valve guides, and a fixed connection. The fixed connection is arranged from each valve guide to the component, and is a ring having at least one support. The support and the ring extend at least from the oil deck to the fire deck thereby hounding the combustion chamber, and the component is connected to the plurality of cylinder head screws.

A cylinder for a V-twin engine includes a section of steel tubing cut to a length. The section of steel tubing includes a first portion having a first wall thickness and a second portion having a second wall thickness less than the first wall thickness. The second wall thickness is less than 0.050 inch. The section of steel tubing includes a first ribbing pattern on an outer surface, within the first portion, and a second ribbing pattern including multiple ribs formed on individual ribs of the first ribbing pattern. A cast body is provided on the first portion of the section of steel tubing so that the section of steel tubing is fixedly secured within the body to form a cylinder sleeve defining a cylinder bore. The second portion having the second wall thickness extends from an end of the body to be received within a bore of a crankcase.

A cylinder for a V-twin engine includes a section of steel tubing cut to a length. The section of steel tubing includes a first portion having a first wall thickness and a second portion having a second wall thickness less than the first wall thickness. The second wall thickness is less than 0.050 inch. The section of steel tubing includes a first ribbing pattern on an outer surface, within the first portion, and a second ribbing pattern including multiple ribs formed on individual ribs of the first ribbing pattern. A cast body is provided on the first portion of the section of steel tubing so that the section of steel tubing is fixedly secured within the body to form a cylinder sleeve defining a cylinder bore. The second portion having the second wall thickness extends from an end of the body to be received within a bore of a crankcase.

An internal combustion engine with at least one cylinder having a cylinder barrel that forms a guide for a piston associated with the cylinder. The cylinder barrel is only partially formed by a cylinder wall of a crankcase or of a cylinder liner fastened to the crankcase. The cylinder barrel, in a central region as seen in the cylinder axial direction, is formed by the cylinder wall. The cylinder wall, in an upper region of the cylinder barrel adjoining the central region and/or in a lower region adjoining the central region, has an encompassing recess into which is inserted a one-piece or multi-piece annular sliding element, the radially inner wall of which forms a part of the cylinder barrel.

A quick return oil cylinder liner is disclosed. The cylinder liner includes an elongated cylindrical body having an outer surface and an inner surface defining a liner central axis extending between a first liner axial end and a second liner axial end. The inner surface is configured to form a combustion chamber with a piston and an engine housing. A quick oil return part is arranged on the inner surface of the cylinder liner corresponding to a non-skirt part of the piston. The oil return part is positioned below a position of the inner surface corresponding to an oil blade of an oil ring of the piston when the piston is positioned at a bottom dead center position. The oil return part extends to the second linear axial end and forms at opening at the second liner axial end.

A magnetic-field-assisted plasma coating system and method are provided. In another aspect, a coating system employs a cathode with a linearly moveable magnetic field. A further aspect employs a workpiece as an anode within which is located an elongated cathode which internally coats a bore of the workpiece. Still another aspect of the present system and method employs an elongated and hollow cathode with at least one magnetic source therein. In yet another aspect, end caps or plates seal against one or more open ends of a workpiece bore to be coated, with a cathode inserted into the bore and a vacuum being created within the bore such that the workpiece itself defines at least a portion of a vacuum chamber.

A magnetic-field-assisted plasma coating system and method are provided. In another aspect, a coating system employs a cathode with a linearly moveable magnetic field. A further aspect employs a workpiece as an anode within which is located an elongated cathode which internally coats a bore of the workpiece. Still another aspect of the present system and method employs an elongated and hollow cathode with at least one magnetic source therein. In yet another aspect, end caps or plates seal against one or more open ends of a workpiece bore to be coated, with a cathode inserted into the bore and a vacuum being created within the bore such that the workpiece itself defines at least a portion of a vacuum chamber.

An internal combustion may include a cylinder having a first combustion chamber at one end and a second combustion chamber at an opposing end, first and second cylinder heads located at an end of the first and second combustion chambers, respectively, and a double-faced piston slidably mounted therein. The piston may be configured to move in a first stroke that includes an expansion stroke portion and a non-expansion stroke portion. The engine may further include first and second piston rod portions extending from opposite faces of the piston. A recess in the piston rod portions may be configured to communicate gases between a combustion chamber and locations outside the cylinder. There may also be a chamber surrounding the first or second piston rod portion, the chamber configured to be supplied with gas and the chamber being isolated from the first combustion chamber and the second combustion chamber.

An internal combustion may include a cylinder having a first combustion chamber at one end and a second combustion chamber at an opposing end, first and second cylinder heads located at an end of the first and second combustion chambers, respectively, and a double-faced piston slidably mounted therein. The piston may be configured to move in a first stroke that includes an expansion stroke portion and a non-expansion stroke portion. The engine may further include first and second piston rod portions extending from opposite faces of the piston. A recess in the piston rod portions may be configured to communicate gases between a combustion chamber and locations outside the cylinder. There may also be a chamber surrounding the first or second piston rod portion, the chamber configured to be supplied with gas and the chamber being isolated from the first combustion chamber and the second combustion chamber.

A cylinder block for an internal combustion engine includes a metal section and a resin section. The metal section includes: a cylinder liner; head bolt female screw portions that are screwed onto male screw portions of head bolts that fasten the cylinder block and a cylinder head; crank cap bolt female screw portions that are screwed onto male screw portions of crank cap bolts that fasten the cylinder block and crank caps and columnar portions that connect the head bolt female screw portions; and the crank cap bolt female screw portions. The cylinder liner and the columnar portions are integrated with each other.