A testing apparatus for a fuel injector includes an upper mount for receiving an inlet of the fuel injector; a lower mount located beneath the upper mount for receiving a nozzle end of the fuel injector; and at least one of a removable inlet adaptor and a removeable outlet adapter. The inlet of the fuel injector fits into the inlet adaptor to allow a flow of fluid to be delivered through the inlet adaptor to the fuel injector and removable from the upper mount. The removable outlet adaptor removable from the lower mount.

A testing apparatus for a fuel injector includes an upper mount for receiving an inlet of the fuel injector; a lower mount located beneath the upper mount for receiving a nozzle end of the fuel injector; and at least one of a removable inlet adaptor and a removeable outlet adapter. The inlet of the fuel injector fits into the inlet adaptor to allow a flow of fluid to be delivered through the inlet adaptor to the fuel injector and removable from the upper mount. The removable outlet adaptor removable from the lower mount.

A needle stroke switch and a fuel injector having such a switch, the needle stroke switch including a seat plate having a plate-like main body and a passage connecting the two planar sides of the plate-like main body, an anchor element which can be lifted off from the passage in the seat plate, and a control valve which is arranged on the side of the seat plate opposite the anchor element and is designed to interact with a nozzle needle. The seat plate is electrically isolated from a surrounding injector housing and an electrical connection to the injector housing is possible only via the nozzle needle which interacts with the seat plate. Furthermore, the needle stroke switch is characterised in that at least one ceramic and/or plastic part is provided which contacts the seat plate in order to isolate the seat plate from the surrounding injector housing.

A fuel system cover is provided for an internal combustion engine. The fuel system cover is configured to be mounted on the cylinder head assembly to encapsulate a portion of the fuel system to provide leak prevention, mitigation, and detection capabilities.

The disclosure provides a system and method for determining an amount of fuel injected or delivered by a single fuel injector in an internal combustion engine by generating one fuel injection event after the engine has stopped operating. The fuel delivered is statistically analyzed in comparison with a commanded fuel delivery amounts to determine the suitability of fuel injector on-time calibration for the analyzed fuel injector. If the fuel delivered deviates from the commanded amount of fuel delivery by a predetermined value, the fuel injector on-time calibration for the analyzed fuel injector is changed.

Methods and systems are provided for regulating evaporative emissions from a fuel system. In one example, a method may comprise spinning an engine unfueled responsive to a hydrocarbon concentration at a fresh air end of a fuel vapor canister increasing above a first threshold. The method may comprise spinning the engine to pull hydrocarbons away until a hydrocarbon concentration at a purge end of the fuel vapor canister, opposite the fresh air end, increases above a second threshold.

Methods and systems are provided for learning fuel injector error for cylinder groups during a deceleration fuel shut-off (DFSO), where all cylinders of an engine are deactivated, sequentially firing each cylinder of a cylinder group, each cylinder fueled via consecutive first and second fuel pulses of differing fuel pulse width from an injector. Based on a lambda deviation between the first and second pulses, a fuel error for the injector and an air-fuel ratio imbalance for each cylinder is learned. Alternatively or additionally, a difference in crankshaft acceleration between the first and second pulses relative to the expected deviation may be used to learn torque error, and adjust fuel injector error and air-ratio imbalance for each cylinder.

Methods and systems are provided for learning fuel injector error for cylinder groups during a deceleration fuel shut-off (DFSO), where all cylinders of an engine are deactivated, sequentially firing each cylinder of a cylinder group, each cylinder fueled via consecutive first and second fuel pulses of differing fuel pulse width from an injector. Based on a lambda deviation between the first and second pulses, a fuel error for the injector and an air-fuel ratio imbalance for each cylinder is learned. Alternatively or additionally, a difference in crankshaft acceleration between the first and second pulses relative to the expected deviation may be used to learn torque error, and adjust fuel injector error and air-ratio imbalance for each cylinder.

A method for adapting the injection characteristic of a fuel injection valve of an internal combustion engine to production-related tolerances is described. In the method, an injection quantity correction value is determined from the deviation of the idle travel and the deviation of the injection quantity of the injection valve before the operating phase of the injector. This injection quantity correction value is used to determine the injection-specific deviation of the injection quantity during the operating phase at the start of the operating phase of the injector in conjunction with the current deviation of the idle travel which is determined in the system. The injector-specific deviation of the injection quantity which is determined is used to correct the injection characteristic. As a result, changes in the injection quantity of an injector can be detected and corrected particularly precisely on the basis of production tolerances.

The invention relates to a method for testing an electrically activated actuator in a fuel delivery device (10) of an internal combustion engine, wherein the electrical actuator is a controllable valve (15) that is arranged on the inlet side of a high-pressure pump (16). The high-pressure pump (16) conveys fuel into a fuel store (17) having a pressure controller (20). The fuel store (17) is connected to at least one injector (23). The method comprises the following steps: 1) increasing the rotational speed of the high-pressure pump (16), 2) activating the controllable valve (15) until the pressure in the fuel store (17) has reached a first low pressure level, 3) changing the supply of current to the controllable valve (15) by a first specified value such that the controllable valve (15) is opened further and simultaneously maximizing an injection amount by means of the at least one injector (23) until the pressure in the fuel store (17) has reached a first threshold value, 4) activating the controllable valve (15) until the pressure in the fuel store (17) has reached the first low pressure level again, 5) determining a further quantity, which depends on the low pressure level and a maximum value of the pressure that was reached in the fuel store (17).