F16C2352/00

Stabilizers and bearings for extreme wear applications

Downhole tools such as bearing assemblies and stabilizers are described for withstanding abrasive and erosive wear in operation. These stabilizers and bearing assemblies employ wear-resistant hard materials such as TSP, PCD, leached WC, and SCD composite materials. A bond between a braze material and wear tiles constructed of a hard phase material may include a non-planar interface with the braze material. Self-lubricating materials may be provided within the braze material or the hard material in some instances.

Hard bearing attachment and alignment systems, apparatus, and techniques

A mechanical bearing includes a hard bearing element and a support element affixed to the hard bearing element, with a joining element between the hard bearing element and the support element, the joining element being more flexible than the hard bearing element and the support element.

Tilting pad bearing assemblies; bearing apparatuses and methods of using the same
10711835 · 2020-07-14 · ·

Embodiments disclosed herein are directed to tilting pad bearing assemblies and bearing apparatuses using the same. As will be discussed in more detail below, the tilting pad bearing assemblies include a plurality of tilting pads. The tilting pads include at least one or more first tilting pads and one or more second tilting pads. Each of the first tilting pads includes a first superhard bearing surface having a first material. Each of the second tilting pads includes a second bearing surface having a second material. The first material includes a superhard material and the second material includes a material that is different than the first material.

COMPOUND ANGLE BEARING ASSEMBLY
20200217138 · 2020-07-09 ·

A bearing housing for a bottomhole assembly of a downhole tool includes an upper bearing housing, lower bearing housing, and a driveshaft. The upper bearing housing and lower bearing housing include a bore defining a bore longitudinal axis. The outer surface of the upper bearing housing defining a bearing housing longitudinal axis, the bearing housing longitudinal axis formed at an angle to the bore longitudinal axis. The upper bearing housing may be formed by forming a bore through an upper bearing housing blank and subsequently forming the outer surface of the upper bearing housing concentric with the bearing housing longitudinal axis.

Polycrystalline diamond compacts

Embodiments of the invention relate to polycrystalline diamond (PCD) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, PCD includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteds (Oe) or more and a specific magnetic saturation of about 15 Gauss.Math.cm.sup.3/grams (G.Math.cm.sup.3/g) or less. Other embodiments are directed to polycrystalline diamond compacts (PDCs) employing such PCD, methods of forming PCD and PDCs, and various applications for such PCD and PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.

Thrust bearing alignment

An assembly for use in a wellbore can include a drill string having an outer housing and a thrust bearing sleeve positioned within the outer housing of the drill string. The assembly can also include a stationary thrust bearing positioned within the thrust bearing sleeve and coaxially around a mandrel extending through a longitudinal length of the thrust bearing sleeve. The assembly can further include an interlocking component including a first end coupled to the stationary thrust bearing and a second end positioned in a recessed portion of a housing of the drill string for preventing the stationary thrust bearing from rotating about a central axis of the mandrel, and for allowing the stationary thrust bearing to rotate about one or more axes perpendicular to the central axis. The assembly can include a flexible member for opposing a rotational force applied to the stationary thrust bearing by another thrust bearing.

Intelligent downhole perforating gun tube and components

A gun tube for a downhole perforating gun assembly includes a body, a first end, and a second end. A motor is directly or indirectly attached to one or both of the ends and is configured to rotate the gun tube around its longitudinal axis in order to position shape charges in the gun tube in a desired position before firing the shape charges. A sensor may be on the gun tube, a sub-assembly, or an outer casing to detect the relative position of the shape charges and a signal including the position of the shape charges could be sent to a human or machine operator.

ROLLER CONE DRILL BIT JOURNAL WITH ASYMMETRIC BALL RACE AND EXTENDED FRICTION RACE
20200190910 · 2020-06-18 ·

The present disclosure relates to roller cone drill bit journals with asymmetric ball races and extended friction races. The disclosure also relates to methods of forming such journals, and methods of finishing these journals to produce finished journals with symmetric ball races.

BEARING ASSEMBLIES AND APPARATUSES INCLUDING SUPERHARD BEARING ELEMENTS
20200191201 · 2020-06-18 ·

A bearing assembly includes a support ring circumferentially surrounding a central bearing axis and a plurality of superhard bearing elements coupled to the support ring. Each of the plurality of superhard bearing elements has a base, a superhard bearing surface, and a lateral periphery extending between the base and the superhard bearing surface. The superhard bearing surface has a partial-ellipsoidal surface shape. A bearing apparatus includes an inner bearing assembly and an outer bearing assembly. A subterranean drilling system includes an output shaft operably coupled to a bearing apparatus.

Systems and devices using hard bearings

Aspects of the disclosure can relate to an apparatus including a first member having a first bearing surface formed from a hard material (e.g., a diamond-based material, such as a polycrystalline diamond material), and a second member coupled to an input shaft to translate (e.g., rotate, slide, etc.) with respect to the first member. The second member has a second bearing surface formed from a hard material, and the second bearing surface is to bear against the first bearing surface. In embodiments of the disclosure, the first and second members can be for devices including, but not necessarily limited to: solenoids, generators and/or motors (e.g., out-runner radial flux generators, axial flux generators, radial flux generators/motors, roller vane motors, etc.), gearboxes, rotary data swivels, digital actuators, filters (e.g., inner rotating filters), valves (e.g., proportional valves), sensors (e.g., pressure differential sensors), and so forth.