Systems and methods for dispensing lubricant, of which the systems include a grease gun including an outlet. The grease gun is configured to eject lubricant into a machine through the outlet. The grease gun also includes a sensor configured to sense an amount of the lubricant ejected through the outlet, and a communication module in communication with the sensor and configured to transmit first data representing the amount of lubricant ejected through the outlet. The systems further include an intermediary computing device in communication with the communication module, the intermediary computing device being configured to receive the first data from the communication module, transmit the first data to a remote server, and receive second data representing a maintenance action to take on the grease gun, the machine, or both from the remote server.

A lubricating system has a pump to force a viscous lubricant from a supply of lubricant to a lubricator at which the lubricant is to be dispensed onto a cable, wire, or the like that is being pulled through a conduit. A sensor, associated with a spool from which the cable is being dispensed, is be used to automatically control the amount of lubricant that is to be dispensed onto the cable. A second described system comprises a custom bucket or bucket insert which allow a cable to pass through the bucket whereupon lubricant will be automatically applied to the cable and the container includes a profiled base to ensure proper passage of the cable through the lubricant and ensure the maximum usage of any lubricant.

A lubricating system has a pump to force a viscous lubricant from a supply of lubricant to a lubricator at which the lubricant is to be dispensed onto a cable, wire, or the like that is being pulled through a conduit. A sensor, associated with a spool from which the cable is being dispensed, is be used to automatically control the amount of lubricant that is to be dispensed onto the cable. A second described system comprises a custom bucket or bucket insert which allow a cable to pass through the bucket whereupon lubricant will be automatically applied to the cable and the container includes a profiled base to ensure proper passage of the cable through the lubricant and ensure the maximum usage of any lubricant.

A piston assembly is for a fluid delivery device, preferably a lubricant injector, the injector having a measuring chamber defined by an inner cylindrical surface and an axial end face, a flow port through the end face, and a central axis extending through the chamber. The piston assembly includes a piston body disposeable within the chamber so as to be linearly displaceable along the central axis. The piston body includes a cylindrical head, the head having first and second axial ends and an outer circumferential surface, and a rod extending axially from the second axial end of the piston head. A seal is coupled with the first axial end of the piston head and has an annular lip sealingly engageable with the chamber inner cylindrical surface and an axial end engageable with the chamber end face.

A piston assembly is for a fluid delivery device, preferably a lubricant injector, the injector having a measuring chamber defined by an inner cylindrical surface and an axial end face, a flow port through the end face, and a central axis extending through the chamber. The piston assembly includes a piston body disposeable within the chamber so as to be linearly displaceable along the central axis. The piston body includes a cylindrical head, the head having first and second axial ends and an outer circumferential surface, and a rod extending axially from the second axial end of the piston head. A seal is coupled with the first axial end of the piston head and has an annular lip sealingly engageable with the chamber inner cylindrical surface and an axial end engageable with the chamber end face.

A piston assembly is for a fluid delivery device, preferably a lubricant injector, the injector having a measuring chamber defined by an inner cylindrical surface and an axial end face, a flow port through the end face, and a central axis extending through the chamber. The piston assembly includes a piston body disposeable within the chamber so as to be linearly displaceable along the central axis. The piston body includes a cylindrical head, the head having first and second axial ends and an outer circumferential surface, and a rod extending axially from the second axial end of the piston head. A seal is coupled with the first axial end of the piston head and has an annular lip sealingly engageable with the chamber inner cylindrical surface and an axial end engageable with the chamber end face.

A piston assembly is for a fluid delivery device, preferably a lubricant injector, the injector having a measuring chamber defined by an inner cylindrical surface and an axial end face, a flow port through the end face, and a central axis extending through the chamber. The piston assembly includes a piston body disposeable within the chamber so as to be linearly displaceable along the central axis. The piston body includes a cylindrical head, the head having first and second axial ends and an outer circumferential surface, and a rod extending axially from the second axial end of the piston head. A seal is coupled with the first axial end of the piston head and has an annular lip sealingly engageable with the chamber inner cylindrical surface and an axial end engageable with the chamber end face.

A progressive distributor for lubricant includes a housing block having an inlet and a plurality of outlets and a plurality of metering pistons received in associated piston bores in the housing block. Each piston bore is associated with two lubricant outlet bores, and each metering piston is displaceable and configured to alternatingly release the one or the other lubricant outlet bore in order to dispense the metered lubricant amount to the lubricant outlet bore. The piston bores are fluidically connected to the lubricant inlet bore and to each other via connecting bores in order to transfer lubricant to the other piston bores. A dummy piston is disposed in one of the piston bores that permanently closes both the lubricant inlet bore and both lubricant outlet bores, and includes at least one bypass passageway that fluidically connects two of the connecting bores to each other.

A system for distributing semisolid lubricant, including a semisolid lubricant tank and a high pressure pumping system that intermittently feeds, during a lubrication cycle, at least one first duct, the at least one first duct feeding a plurality of distributors adapted to sort the semisolid lubricant to a plurality of users; a controlled suction/delivery device, fluidly associated with the first duct, for controlled suction/delivery of a part of the semisolid lubricant conveyed by the first duct. The controlled suction/delivery device configured to suck a volume of semisolid lubricant from the first duct during a step of inactivity of the pumping system on the first duct, and to introduce the previously suctioned semisolid lubricant in the first duct during a step of activity of the pumping system on the first duct.

There is provided a bearing lubrication application control system which comprises a digital controller device operably coupled to a lubrication meter and a computer readable medium reader. As such, during lubrication application, the digital controller device is configured for reading bearing data from bearing computer readable media associated with each bearing and also recording an applied lubrication volume for each of the bearings. As such, for a subsequent lubrication application, the digital controller device is configured for calculating a dynamic lubrication schedule for each of the bearings wherein the schedule comprises at least an appropriate lubrication volume to be applied calculated at least according to the stored apply lubrication volume for each of the plurality of bearings.