F22B35/00

Control system for modulating water heater
10955169 · 2021-03-23 · ·

A control system is provided for a modulated heating system including a plurality of modulating water heaters, which may be modulating boilers. A deadband control scheme provides for reduced cycling of the modulating heater when total system heat demand falls between the maximum output of one heater and the sum of the maximum output of that one point and the minimum firing point of the next subsequent heater. Condensation of flue gas products is prevented by monitoring flue exhaust temperature for each heater and controlling the modulation of each heater to maintain a minimum heater output sufficiently high to prevent condensation of flue gas products from that heater. Rapid reaction to changes in system heat demand is provided by sensing changes in flow rate in a primary loop of the system and anticipating resulting changes in temperature thus allowing for change in heater output prior to the time the change in flow rate has fully impacted system temperature.

Method and apparatus for reheat steam temperature control of oxy-fired boilers

Method and system for adjusting a measured reheat outlet steam temperature (R.sub.PV) to approximate a reheat outlet steam temperature setpoint (R.sub.SP) in a boiler. An R.sub.PV is compared to an R.sub.SP. If the R.sub.PV is less than the R.sub.SP and a position of a fuel nozzle tilt (TILT.sub.PV) is below a high limit of the fuel nozzle tilt (TILT.sub.HIGH), the TILT.sub.PV is increased while a flow rate of a secondary flue gas recirculation (SFGR.sub.PV) is kept constant. If the R.sub.PV is less than the R.sub.SP and the TILT.sub.PV is at the TILT.sub.HIGH, the SFGR.sub.PV is increased. If the R.sub.PV is greater than the R.sub.SP and the SFGR.sub.PV is greater than a low limit of flow rate of the SFGR (SFGR.sub.LOW), the SFGR.sub.PV is decreased, while the TILT.sub.PV is kept constant. If the R.sub.PV is greater than the R.sub.SP and the SFGR.sub.PV is at the SFGR.sub.LOW, the TILT.sub.PV is decreased.

Power plant methods and apparatus

A hybrid power plant system including a gas turbine system and a coal fired boiler system inputs high oxygen content gas turbine flue gas into the coal fired boiler system, said gas turbine flue gas also including carbon dioxide that is desired to be captured rather than released to the atmosphere. Oxygen in the gas turbine flue gas is consumed in the coal fired boiler, resulting in relatively low oxygen content boiler flue gas stream to be processed. Carbon dioxide, originally included in the gas turbine flue gas, is subsequently captured by the post combustion capture apparatus of the coal fired boiler system, along with carbon diode generated by the burning of coal. The supply of gas turbine flue gas which is input into the boiler system is controlled using dampers and/or fans by a controller based on an oxygen sensor measurement and one or more flow rate measurements.

Systems and methods for controlling drum levels using flow

A method includes determining, via a processor, a commanded fluid flow rate of a fluid entering or exiting the drum of an industrial system, wherein the commanded fluid flow rate comprises a rate of fluid entering the drum of the industrial system, exiting the drum of the industrial system, or a combination thereof. The method additionally includes determining, via the processor, a measured flow rate of the fluid. The method further includes determining, via the processor, a variable multiplier based at least in part on the commanded fluid flow rate and the measured flow rate; and deriving, via the processor, a multiplied flow rate command for the industrial system by applying the variable multiplier to the commanded fluid flow rate.

METHOD FOR CONTROLLING CARRYOVER IN A CHEMICAL RECOVERY BOILER AND A CHEMICAL RECOVERY BOILER
20210071361 · 2021-03-11 ·

A method for controlling carryover in a chemical recovery boiler. The method comprises feeding black or brown liquor to a furnace of the chemical recovery boiler through an injection gun to burn the black or brown liquor. The chemical recovery boiler comprises a bullnose, which narrows the furnace, and a first superheater, of which at least a part is arranged at a higher vertical level than the bullnose. The method comprises measuring information indicative of a spatial temperature distribution on a cross section of the furnace, wherein the cross section is above the injection gun and below the first superheater; determining primary information indicative of carryover using the information indicative of the spatial temperature distribution on the cross section of the furnace; and controlling a temperature of the black or brown liquor that is fed to the furnace using the primary information. In addition, a system for performing the method.

COOLANT CLEANUP AND HEAT-SINKING SYSTEMS AND METHODS OF OPERATING THE SAME
20210090753 · 2021-03-25 ·

Combined cleanup and heat sink systems work with nuclear reactor coolant loops. Combined systems may join hotter and colder sections of the coolant loops in parallel with any steam generator or other extractor and provide optional heat removal between the same. Combined systems also remove impurities or debris from a fluid coolant without significant heat loss from the coolant. A cooler in the combined system may increase in capacity or be augmented in number to move between purifying cooling and major heat removal from the coolant, potentially as an emergency cooler. The cooler may be joined to the hotter and colder sections through valved flow paths depending on desired functionality. Sections of the coolant loops may be fully above the cooler, which may be above the reactor, to drive flow by gravity and enhance isolation of sections of the coolant loop.

CONTROL OF STEAM GENERATION FOR CHEMICAL MECHANICAL POLISHING

A chemical mechanical polishing system includes a steam generator with a heating element to apply heat to a vessel to generate steam, an opening to deliver steam onto a polishing pad, a first valve in a fluid line between the opening and the vessel, a sensor to monitor a steam parameter, and a control system. The control system causes the valve to open and close in accordance with a steam delivery schedule in a recipe, receive a measured value for the steam parameter from the sensor, receive a target value for the steam parameter, and perform a proportional integral derivative control algorithm with the target value and measured value as inputs so as to control the first valve and/or a second pressure release valve and/or the heating element such that the measured value reaches the target value substantially just before the valve is opened according to the steam delivery schedule.

COMPREHENSIVE PERFORMANCE MEASUREMENT SYSTEM FOR INSULATION STRUCTURE OF BOILER SETTING

A system is disclosed. The system includes a boiler setting system, a heating system, a burner, an inner layer temperature measurement system and an outer wall temperature measurement system, where the boiler setting system includes four vertically arranged, interconnected bottom supported heavy walls and/or sectional supporting water cooled walls; the bottom supported heavy wall includes a refractory brick layer, a first insulation layer and a machine-made red brick layer in order from the inside to the outside; the sectional supporting water cooled wall includes a second insulation layer, an air interlayer and a steel plate in order from the inside to the outside; the heating system includes a membrane wall and a smooth tube; the membrane wall is fixed inside the bottom supported heavy wall; the smooth tube is fixed inside the sectional supporting water cooled wall; the burner is fixed on the inside bottom of the boiler setting system.

HIGH-PRESSURE INSTANT STEAM GENERATOR
20210207797 · 2021-07-08 · ·

A high-pressure instant steam generator is disclosed. The steam generator unit comprises a HP unit, a HP water-band heater, an evaporator, a super heater, and at least a spray gun attachment. The high-pressure unit comprises a main pump for supplying a liquid from a storage tank in case of independent unit. The HP water band heater connected to the HP unit via a needle valve and a first manifold. The evaporator connected to the band heater via a second manifold and a check-valve, configured to convert the liquid into steam at a saturation point. The super heater connected to the evaporator via a check-valve, configured to heat the generated steam to the saturated temperature. The high-pressure steam attachment or spray gun connected to the super heater via a fourth manifold, configured to spray the generated high-pressure steam for sanitizing the surface the surface of the object being treated.

Tankless water heater apparatus, system, and methods

The present disclosure is directed to a tankless water heater and systems and methods of using the same. The tankless water heater embodiments of the present disclosure can be configured to have a plurality of independently operable heat exchangers that can be used individually or collectively, in any combination, to heat water based on the level of demand for hot water. Embodiments can be configured for randomly selecting which heat exchangers are used to heat the incoming water. Embodiments of the present disclosure can also be configured to flow water through heat exchangers that are not being used to heat water and direct such water to a recirculation loop.