A method for inspection of tubes in a boiler is disclosed. The method of inspecting includes the steps of providing an apparatus having a sensor and a housing adapted to contain the sensor. The method further including the steps of extending the apparatus into a tube bundle until a desired tube for inspection is reached; rotating the apparatus until the sensor is positioned over the tube to be inspected; clamping the housing around the tube to be inspected, thereby clamping the sensor around the tube; transmitting a pulse of guided waves into the tube to be inspected and detecting reflected signals; and acquiring data from the reflected signals and determining the condition of the tube.

A method for inspection of tubes in a boiler is disclosed. The method of inspecting includes the steps of providing an apparatus having a sensor and a housing adapted to contain the sensor. The method further including the steps of extending the apparatus into a tube bundle until a desired tube for inspection is reached; rotating the apparatus until the sensor is positioned over the tube to be inspected; clamping the housing around the tube to be inspected, thereby clamping the sensor around the tube; transmitting a pulse of guided waves into the tube to be inspected and detecting reflected signals; and acquiring data from the reflected signals and determining the condition of the tube.

A steam dispersion system including insulation is disclosed. The steam dispersion system may include a steam dispersion tube with at least one opening defined on an outer surface of the steam dispersion tube and a hollow interior. The insulation covers at least a portion of the steam dispersion tube, the insulation defining an opening aligned with the opening of the steam dispersion tube, wherein the insulation meets 25/50 flame/smoke indexes for UL723/ASTM E-84 and has a thermal conductivity less than about 0.35 Watts/m-K (2.4 in-hr/ft{circumflex over ()}2 deg F.). A nozzle defining a throughhole may be placed within the opening of the steam dispersion tube, the throughhole being in fluid communication with the hollow interior of the steam dispersion tube to provide a steam exit.

A steam dispersion system including insulation is disclosed. The steam dispersion system may include a steam dispersion tube with at least one opening defined on an outer surface of the steam dispersion tube and a hollow interior. The insulation covers at least a portion of the steam dispersion tube, the insulation defining an opening aligned with the opening of the steam dispersion tube, wherein the insulation meets 25/50 flame/smoke indexes for UL723/ASTM E-84 and has a thermal conductivity less than about 0.35 Watts/m-K (2.4 in-hr/ft{circumflex over ()}2 deg F.). A nozzle defining a throughhole may be placed within the opening of the steam dispersion tube, the throughhole being in fluid communication with the hollow interior of the steam dispersion tube to provide a steam exit.

A steam generator includes a shroud and an annular stepwise helical baffle extending along at least part of a length of the shroud. There is a riser located in a central region of the steam generator. The helical baffle is made up of at least one annular sector of flat plates. The edges of the flat plates may be straight or corrugated.

Embodiments of the disclosure pertain to a method for monitoring a heat exchanger unit that may include the steps of: associating a monitoring module with an airflow side of the heat exchanger unit; operating the monitoring module whereby a microcontroller performs tasks related to data acquisition, data comparison, and providing an indication; and taking an action based on the indication. The monitoring module includes an at least one sensor proximate to the airflow side; a logic circuit in operable communication with the at least one sensor, and further comprising the microcontroller.

The current invention disclose a method and apparatus for production of hot water or steam in a firetube boiler, said method comprising the steps of producing a first flue gas using a first stage of a burner in a first pass of a firetube boiler; passing at least a portion of said first flue gas through a second pass of said boiler, wherein said second pass comprises a plurality of firetubes; routing said portion of said first flue gas to a second stage of said burner to reduce NOx emissions from said second stage of said burner; producing a second flue gas from said second stage of said burner in a third pass of said boiler; passing said second flue gas through a fourth pass of said boiler, wherein said fourth pass comprises a plurality of firetubes.

A component, such as a cyclonic steam separator baseplate of a steam generator, includes a surface subject to degradation during operation of the system in which the component is disposed. A profile is acquired of the surface of the component using an optical surface profilometry system concurrent with an image of the surface. A condition, such as degradation of the component is classified based on the acquired profile and image of the surface of the component. Component conditions may be monitored over time, trended, and classified as requiring maintenance, repair, or replacement.

A steam generator includes an inlet configured to receive a liquid (such as water); a heating element for converting the liquid into a vapor (such as steam), the vapor bearing particles such as mineral deposits formed by the converting of the liquid; an outlet in fluid communication with the inlet, the outlet configured to discharge filtered vapor and having a size on the order of larger ones of the particles; and a filter structure adjacent to the outlet to filter the larger particles out of the vapor to produce the filtered vapor for discharge from the outlet. By action of the filter structure, larger particles are prevented from reaching the outlet, reducing clogging and extending the usable lifetime of a small appliance containing the steam generator. The filter structure may include spaced-apart members such as posts or pillars extending perpendicularly in a planar fluid flow passage.

A steam generator includes an inlet configured to receive a liquid (such as water); a heating element for converting the liquid into a vapor (such as steam), the vapor bearing particles such as mineral deposits formed by the converting of the liquid; an outlet in fluid communication with the inlet, the outlet configured to discharge filtered vapor and having a size on the order of larger ones of the particles; and a filter structure adjacent to the outlet to filter the larger particles out of the vapor to produce the filtered vapor for discharge from the outlet. By action of the filter structure, larger particles are prevented from reaching the outlet, reducing clogging and extending the usable lifetime of a small appliance containing the steam generator. The filter structure may include spaced-apart members such as posts or pillars extending perpendicularly in a planar fluid flow passage.