The invention relates to a method for thermal conditioning of a battery pack (4), wherein said battery pack (1) comprises a plurality of battery cells (4a, 4b, 4c, . . . ) and forms part of an electric storage system (15), said method comprising a step of executing a ready-to-run function for optimizing the performance of said battery pack (4) during use. Furthermore, the method comprises the steps of: calculating a setpoint temperature (T.sub.s) for the battery pack (4) to reach in order to provide a sufficient level of performance without further thermal conditioning during a predetermined time period (t); and thermally conditioning said battery pack (4) so as to reach said setpoint temperature (T.sub.s). The invention also relates to an arrangement for such a thermal conditioning.

A voltage detector of a battery module includes a flexible conductive member that is disposed for each of two electrode groups formed of electrodes arranged in a row of a battery module that is an aggregate of a battery cell provided with two equipotential portions each of which has a same potential with each of the two electrodes, and is electrically connected to the equipotential portion for each of the electrodes of each of the electrode groups serving as a disposition target. The flexible conductive member includes: a conductive portion for each of the equipotential portions having flexibility that is electrically connected to the equipotential portion and each of an arithmetic processing device of a battery monitoring unit that monitors a voltage of the battery cell; and an insulating portion having flexibility that electrically insulates the plurality of conductive portions from each other.

A battery pack manufacturing method is provided. The battery pack manufacturing method is capable of performing quality inspection of a battery module before the resin composition injected into the battery module is sufficiently cured to fix battery cells contained in the battery module.

Methods of forming an electrochemical cell using a non-inert gas are disclosed. Exemplary methods include providing a non-inert gas before and/or after at least one charge and/or discharge cycle. The non-inert gas can facilitate formation of a solid electrolyte interphase (SEI). Further examples of the disclosure relate to methods of forming an electrochemical cell or portion thereof by electrospraying a solution including polymeric material. Such methods potentially eliminate a step of compressing the cell at a pressure beyond 100 MPa and prolong the cycle life while preventing a fire hazard.

A separator for a rechargeable lithium battery and a rechargeable lithium battery including the separator, the separator including a porous substrate; and a coating layer on at least one surface of the porous substrate, wherein the coating layer includes organic filler particles, fluorine organic binder particles, and (meth)acryl organic binder particles, an average particle diameter of the organic filler particles is equal to or greater than an average particle diameter of the fluorine organic binder particles, and the fluorine organic binder particles are coated on the porous substrate as a part of the coating layer in an amount of less than about 0.1 g/m.sup.2 per surface.

The disclosure provides a separator comprising a porous substrate and a heat-resistant layer disposed on a surface of the substrate. The heat-resistant layer comprises a binder and a plurality of inorganic particles, wherein the heat-resistant layer is disposed on the surface of the porous substrate in the range of 10% to 90% of the total surface area of the porous substrate.

A process for the recycling of an electrochemically active material is described. The process comprises the steps of reacting the electrochemically active material with an oxidizing agent or a reducing agent in a solvent without addition of a strong acid, to produce a lithium salt and a delithiated electrochemically active material precipitate. This precipitate is separated from the lithium salt and used in the regeneration of the electrochemically active material.

A method of manufacturing a high loading electrode, which prevents the phenomenon of the binder being lifted, does not cause drying of the electrode slurry, and does not cause damage of the electrode layer and reduction of the electrode strength at the corners in the punching is provided. The method of manufacturing the high loading electrode includes applying an electrode slurry on a release film to thereby produce an electrode layer having the release film attached thereto, punching the electrode layer having the release film attached thereto to provide a plurality of punched electrode layers, each punched electrode layer having a size of a unit electrode, separating and removing the release film from the punched electrode layers, and stacking and rolling at least two punched electrode layers on a current collector.

The disclosure concerns a lithium battery comprising, in order, a support, a copper electrode and, in contact with the copper electrode, a layer of a material capable of forming an alloy with lithium. The disclosure further concerns a manufacturing method and a method of putting into service such a battery.

An example system is disclosed for thermal management of batteries. The system may include a cell bank that includes first and second cell frame sections, a heat bus, and thermal interface material. The first and second cell frame sections may define opposite surfaces of the cell bank. Each cell frame section may include recesses to align battery cells for welding and provided conductive connections between the cells to create a string of cells with a combined power output. Each recess may include a divider between the battery cells to preload the cells against a thermal junction during assembly. The heat bus may be provided between the cell frame sections. The heat bus may include heat pipes that extend between the battery cells and across the cell frame sections. The thermal interface material may be positioned to transfer heat from the cells to the heat pipes at their thermal junction.