A method for manufacturing a shaker device using 3D-printing (i.e., additive manufacturing). An electromagnet is formed by producing a bobbin body and winding an electrical conductor on the bobbin body to form an electromagnet coil. A cylindrical body is 3D-printed and the bobbin body with the electromagnet coil is coupled within an interior of the cylindrical body. A piston assembly is then positioned within the bobbin assembly. The shaker device is operated by controllably applying a magnetic field through the electromagnet coil that impinges a permanent magnet of the piston assembly to cause movement of the cylindrical body relative to the piston. By using these 3D printing techniques, the composition of materials can be varied within a single component part, fine structural details can be included in the components, and components can be 3D printed directly on each other to eliminate tolerance issues relating to small variations in component size.

A conductor wire insulating film separating method disclosed includes: a preparing step involving preparing rectangular cross-section coil pieces each of which is a conductor wire coated with insulating film and used to provide a stator coil of rotary electric machine; a delivering-in step involving, after the preparing step, delivering coil pieces into a laser separator, with coil pieces aligned such that extremities thereof are adjacent to each other; an applying step involving, after the delivering-in step, continuously applying film removing laser to the extremities of the aligned coil pieces such that the laser is applied to one extremity and then to another extremity, thus removing at least portions of the insulating film from the extremities of the coil pieces; and a delivering-out step involving delivering the coil pieces, from which the at least portions of the insulating film have been removed by the applying step, out of the laser separator.

To provide an on-vehicle brushless motor device capable of being downsized with respect to an axial direction of a rotor and a method of manufacturing the same. The on-vehicle brushless motor device 1 includes a brushless motor 10 and an electronic substrate 30. The brushless motor 10 includes a rotor 12 and a stator 16 including a plurality of coils 18 arranged around the rotor 12. The electronic substrate 30 includes a through hole 34 penetrating in the axial direction X of the rotor 12 and includes a substrate body 32 arranged along a plane P intersecting the axial direction X on the side opposite to the output shaft of the brushless motor 10, and a terminal 40 fixed on the surface of the substrate body 32 on the side opposite to the rotor 12. A coil wire 20 of the coil 18 is inserted into the through hole 34 and is welded to the terminal 40 on the opposite side of the rotor 12 with respect to the substrate body 32.

A conductor bar of a cage rotor of an asynchronous machine has a longitudinal extension and includes first and second sections in the longitudinal extension. The first section has a hardness which is lower than a hardness of the second section and is realized through soft annealing, brief inductive heating or heating by a flame so as to enable a compression of the first section of the conductor bar by way of axial pressure after axially joining the conductor bar in a slot of a magnetically conductive body of the cage rotor, with the first section abutting an inner wall of the slot of magnetically conductive body of the cage rotor.

A repair method of a stator iron core which has a slot for accommodating a stator coil, and is formed by laminating silicon steel sheets. The method is implemented by moving a part of the silicon steel sheets which form the stator iron core while holding the stator coil in the slot to form a gap between the laminated silicon steel sheets of the stator iron core in the existence of a damaged part, and adding an insulation to the damaged part of the silicon steel sheet from the gap formed between the laminated silicon steel sheets to repair the damaged part of the silicon steel sheet.

A repair method of a stator iron core which has a slot for accommodating a stator coil, and is formed by laminating silicon steel sheets. The method is implemented by moving a part of the silicon steel sheets which form the stator iron core while holding the stator coil in the slot to form a gap between the laminated silicon steel sheets of the stator iron core in the existence of a damaged part, and adding an insulation to the damaged part of the silicon steel sheet from the gap formed between the laminated silicon steel sheets to repair the damaged part of the silicon steel sheet.

A stator has a stator coil provided on an annular stator core. The stator coil is formed of electrical conductor wires each including an electrical conductor and an insulating coat. Each of the electrical conductor wires has a pair of exposed portions where the electrical conductor is exposed from the insulating coat and a covered portion where the electrical conductor is covered with the insulating coat. The pair of exposed portions are formed respectively at opposite end portions of the electrical conductor wire. The covered portion is formed at other portions of the electrical conductor wire than the end portions. At a coil end part of the stator coil, each corresponding pair of the exposed portions of the electrical conductor wires are welded together and each of the covered portions of the electrical conductor wires includes a coat-removed portion where the insulating coat is locally removed from the covered portion.

A gyroscopic roll stabilizer includes an enclosure, a flywheel assembly, and a motor. The enclosure is mounted to a gimbal for rotation about a gimbal axis and configured to maintain a below-ambient pressure. The flywheel assembly is rotatably mounted inside the enclosure for rotation about a flywheel axis. The flywheel assembly includes a flywheel and flywheel shaft. The flywheel shaft has a first end and an opposite second end; a first cavity formed in the first end and facing away from the second end; and a second cavity formed in the second end and facing away from the first end. The flywheel shaft has a longitudinal passage connecting the first cavity and the second cavity. This longitudinal passage may be used for inspection of one of the cavities and/or an associated seal, from the direction of the other cavity. Related methods are also disclosed.

Computerized system and method of manufacturing an articulated surgical device. Surgical device pathway data (often from medical scans), target and entry point location data, and design parameters in computer memory are used to automatically design, and subsequently manufacture the customized device. The device typically comprises a plurality of units, which may have varying lengths and widths, connected to other units by at least one moveable joint. The device is configured to accommodate multiple pull cables, often running from the distal to the proximal end. These cables enable an operator, often using a proximal control device, to precisely control the orientation of the distal end as the device traverses a patient's body pathways. The distal end of the device may have an effector unit configured to perform a medical task. Design and manufacture are facilitated by use of AI computerized design methods and computer controlled (CNC, laser cutting, 3D printing) methods.

Computerized system and method of manufacturing an articulated surgical device. Surgical device pathway data (often from medical scans), target and entry point location data, and design parameters in computer memory are used to automatically design, and subsequently manufacture the customized device. The device typically comprises a plurality of units, which may have varying lengths and widths, connected to other units by at least one moveable joint. The device is configured to accommodate multiple pull cables, often running from the distal to the proximal end. These cables enable an operator, often using a proximal control device, to precisely control the orientation of the distal end as the device traverses a patient's body pathways. The distal end of the device may have an effector unit configured to perform a medical task. Design and manufacture are facilitated by use of AI computerized design methods and computer controlled (CNC, laser cutting, 3D printing) methods.