Methods for forming and controlling morphology cracks in silicon dioxide (SiO.sub.2) film comprising: preparing SiO.sub.2precursor solution comprising solvent, precursor of SiO.sub.2, precursor of metal oxide nanocrystals, water, and acid; coating the solution onto substrate; drying the solution atop the substrate at a temperature between about 20° C. to 100° C. between 1 minute to 24 hours to form SiO.sub.2 film having uniformly dispersed metal oxide nanocrystals, wherein shorter drying times yield substantially spherical shaped metal oxide nanocrystals and longer drying times yield rod and disc shaped metal oxide nanocrystals; and thermally treating the SiO.sub.2 film between about 60° C. to 500° C. between 1 minute to 24 hours to form cracked mesh SiO.sub.2 film, wherein two cracks initiate from rod shaped metal oxide nanocrystals, three to four cracks initiate from spherical shaped metal oxide nanocrystals, and four or more cracks initiate from disc shaped metal oxide nanocrystals. Other embodiments are described and claimed.

An abradable coating is formed on a mechanical part from a polymer resin-containing powder deposited over a polymer resin-containing liquid that is substantially free of volatile organic hydrocarbons. The liquid and the powder are then cured together to form an abradable coating. The polymer resin-containing powder may include a first thermosetting resin and a filler having a melting point above a cure temperature of the first thermosetting resin. The interactions of the powder and the liquid result in a durable abradable coating. Because the liquid is substantially free of volatile organic hydrocarbons, overspray may be recovered and used to coat other parts.

Disclosed is a surface covering including: a wood-based substrate; a surface coating layer, the surface coating layer being obtained by the irradiation of a radiation-curable coating agent with UV light having a wavelength included from 120 nm to 230 nm; and a filler coating layer, the filler coating layer being located between the wood-based substrate and the surface coating layer. Also disclosed is a method for the manufacture of such a surface covering.

An object of the present invention is to provide a honeycomb filter capable of preventing depth filtration and achieving a combination of high collection efficiency and low pressure loss. The honeycomb filter of the present invention comprises a ceramic honeycomb substrate in which a multitude of cells through which a fluid flows are disposed in parallel in a longitudinal direction and are separated by cell walls, each cell being sealed at an end section at either the fluid inlet side or the fluid outlet side, and a filter layer which, among the surfaces of the cell walls, is formed on the surface of the cell walls of those cells in which the end section at the fluid inlet side is open and the end section at the fluid outlet side is sealed, wherein the filter layer is composed of a plurality of spherical ceramic particles, and crosslinking bodies which bind the spherical ceramic particles to each other by crosslinking the spherical ceramic particles, and the spherical ceramic particles and the crosslinking bodies form a three-dimensional network structure.

A sheet metal member forming method comprises placing a fiber bundle of a predetermined length, via a thermosetting resin, in a predetermined position on a surface of a sheet metal member, forming a coating film on at least a part of the sheet metal member after the placing of the fiber bundle, and while heating and drying the coating film, heat-curing the thermosetting resin to bond the fiber bundle to the sheet metal member.

A coating composition includes a binder component (A), a flake-like aluminum pigment (B) having an average particle diameter (d50) of 18 μm to 25 μm, and a flake-like pigment (C) being a flake-like pigment other than flake-like aluminum pigments and having an average particle diameter (d50) of 8 μm to 30 μm. A content of the flake-like aluminum pigment (B) is 10 parts by mass to 50 parts by mass and a content of the flake-like pigment (C) is 0.5 parts by mass to 10 parts by mass, based on 100 parts by mass of the binder component (A). A content ratio (B)/(C) of the flake-like aluminum pigment (B) to the flake-like pigment (C) is 2/1 to 50/1 in terms of a solid content mass ratio.

A sheet metal member forming method comprises placing a fiber bundle of a predetermined length, via a thermosetting resin, in a predetermined position on a surface of a sheet metal member, forming a coating film on at least a part of the sheet metal member after the placing of the fiber bundle, and while heating and drying the coating film, heat-curing the thermosetting resin to bond the fiber bundle to the sheet metal member.

A radio wave absorber film which is thin and exhibits excellent radio wave absorption performance; and a method for producing this radio wave absorber film. The radio wave absorber film formed on a base material layer contains a magnetic body and a binder resin in a radio wave absorption layer; and an aromatic ester-urethane copolymer is used as the binder resin. The glass transition temperature of the binder resin is 100° C. or less, and 0° C. or less. The magnetic body is at least one of an ε-iron oxide, a barium ferrite magnetic body and a strontium ferrite magnetic body

A method for synthesizing calcium-silicate-based porous particles (CSPPs) is described. Control over CSPP morphology and pore size is achieved through a refined solution-based synthesis, allowing loading of a variety of sealants. These particles, upon external stimuli, release the loaded sealant into the surrounding material. Methods of loading the CSPPs with loading sealant are described. The CSPPs may be used in pure form or mixed with another material to deliver self-healing, sealing and multi-functional properties to a physical structure. The composition of the CSPPs is described, along with methods of use of the CSPPs.

A method for producing a small heating household appliance article having a substrate with at least two opposite faces, includes providing the substrate and obtaining a heat-stable coating on the substrate. The procedure for obtaining a coating includes depositing by digital printing, on at least one of the two opposite faces of the substrate and through at least one nozzle having an aperture of at least 80 m, at least one layer of a composition including at least one binder and having a dry extract of at least 15% by weight, and curing the coated substrate.