A facility cost and a remodeling cost can be reduced, and further, a steel sheet pile product with high dimensional accuracy is produced by suppressing occurrence of warpage of a material to be rolled during bending. There is provided a bending device which produces a steel sheet pile by performing bending on a material to be rolled after being subjected to rough rolling, intermediate rolling, and finish rolling in a hot state, in a direction of increasing a cross sectional height of the material to be rolled, the bending device including: a forming stand including a forming caliber configured by an upper caliber roll and a lower caliber roll; and a drive unit driving either the upper caliber roll or the lower caliber roll.

A roller leveler assembly has a first cassette having a first set of work rolls of a first diameter and work roll spacing and a second cassette having a second set of work rolls of a second diameter and work roll spacing. A drive mechanism selectively drives one of the first cassette of the first set of rolls and the second cassette of the second set of rolls. The drive mechanism has a first set of upper drive shafts and a second set of lower drive shafts and a drive shaft support assembly. The drive shaft support assembly has a first support shaft for supporting the first set of upper drive shafts and a second support shaft for supporting the second set of lower drive shafts. The first support shaft and second support shaft each has a first set of saddles and a second set of saddles for supporting the first set of upper drive shafts and the second set of lower drive shafts in first and second positions corresponding to the work roll center spacing of the first set of work rolls and the second set of work rolls, respectively.

A roller leveler assembly has a first cassette having a first set of work rolls of a first diameter and work roll spacing and a second cassette having a second set of work rolls of a second diameter and work roll spacing. A drive mechanism selectively drives one of the first cassette of the first set of rolls and the second cassette of the second set of rolls. The drive mechanism has a first set of upper drive shafts and a second set of lower drive shafts and a drive shaft support assembly. The drive shaft support assembly has a first support shaft for supporting the first set of upper drive shafts and a second support shaft for supporting the second set of lower drive shafts. The first support shaft and second support shaft each has a first set of saddles and a second set of saddles for supporting the first set of upper drive shafts and the second set of lower drive shafts in first and second positions corresponding to the work roll center spacing of the first set of work rolls and the second set of work rolls, respectively.

A base reformer assembly, and/or a base reformer roller die unit, includes a generally toroid chuck, a roller die, and a roller die unit actuating assembly. The roller die is movably disposed within the chuck. The roller die unit actuating assembly is structured to actuate the roller die. The roller die unit actuating assembly is operatively coupled to the roller die. Further, all elements of the roller die unit actuating assembly have a robust cross-sectional area.

A base reformer assembly, and/or a base reformer roller die unit, includes a generally toroid chuck, a roller die, and a roller die unit actuating assembly. The roller die is movably disposed within the chuck. The roller die unit actuating assembly is structured to actuate the roller die. The roller die unit actuating assembly is operatively coupled to the roller die. Further, all elements of the roller die unit actuating assembly have a robust cross-sectional area.

A hydraulic control loop controls a hydraulic adjusting cylinder. The cylinder has a cylindrical housing and a displaceable piston therein. The piston divides the housing interior into a first and a second hydraulic chamber. A first hydraulic valve supplies the first hydraulic chamber with hydraulic fluid. A hydraulic pressure of the first hydraulic chamber is adjustable by controlling the first hydraulic valve. A second hydraulic valve supplies the second hydraulic chamber with hydraulic fluid. A hydraulic pressure of the second hydraulic chamber is adjustable by controlling the second hydraulic valve. A control device controls the two hydraulic valves. In a position control state, the second hydraulic valve is controlled by a position control signal dependent on the working position of the piston and the first hydraulic valve is controlled by an adjusted position control signal, that is generated on the basis of the position control signal.

A hydraulic control loop controls a hydraulic adjusting cylinder. The cylinder has a cylindrical housing and a displaceable piston therein. The piston divides the housing interior into a first and a second hydraulic chamber. A first hydraulic valve supplies the first hydraulic chamber with hydraulic fluid. A hydraulic pressure of the first hydraulic chamber is adjustable by controlling the first hydraulic valve. A second hydraulic valve supplies the second hydraulic chamber with hydraulic fluid. A hydraulic pressure of the second hydraulic chamber is adjustable by controlling the second hydraulic valve. A control device controls the two hydraulic valves. In a position control state, the second hydraulic valve is controlled by a position control signal dependent on the working position of the piston and the first hydraulic valve is controlled by an adjusted position control signal, that is generated on the basis of the position control signal.

A base reformer assembly, and/or a base reformer roller die unit, includes a generally torpid chuck, a roller die, and a roller die unit actuating assembly. The roller die is movably disposed within the chuck. The roller die unit actuating assembly is structured to actuate the roller die. The roller die unit actuating assembly is operatively coupled to the roller die. Further, all elements of the roller die unit actuating assembly have a robust cross-sectional area.

A base reformer assembly, and/or a base reformer roller die unit, includes a generally torpid chuck, a roller die, and a roller die unit actuating assembly. The roller die is movably disposed within the chuck. The roller die unit actuating assembly is structured to actuate the roller die. The roller die unit actuating assembly is operatively coupled to the roller die. Further, all elements of the roller die unit actuating assembly have a robust cross-sectional area.

A hydraulic control loop controls a hydraulic adjusting cylinder. The cylinder has a cylindrical housing and a displaceable piston therein. The piston divides the housing interior into a first and a second hydraulic chamber. A first hydraulic valve supplies the first hydraulic chamber with hydraulic fluid. A hydraulic pressure of the first hydraulic chamber is adjustable by controlling the first hydraulic valve. A second hydraulic valve supplies the second hydraulic chamber with hydraulic fluid. A hydraulic pressure of the second hydraulic chamber is adjustable by controlling the second hydraulic valve. A control device controls the two hydraulic valves. In a position control state, the second hydraulic valve is controlled by a position control signal dependent on the working position of the piston and the first hydraulic valve is controlled by an adjusted position control signal, that is generated on the basis of the position control signal.