Shear-assisted extrusion assemblies are provided. The assemblies can include a billet containing assembly containing a billet comprising a billet outer material and a billet inner material in at least one cross-section; a tool operably engaged with the billet; an extrudate receiving channel configured to receive extrudate from the tool, wherein the extrudate comprises extruded outer material and extruded inner material in at least one cross-section, the extruded outer material being the same material as the billet outer material, and the extruded inner material being the same as the billet inner material. Methods for producing multi-material shear-assisted extrudate are also provided.

A dummy block for a metal extrusion press comprises a base having a first surface; an expandable collar seated against the base; a moveable plunger coupled to the base and accommodated by the collar, the plunger having a second surface configured to abut against the first surface of the base; and an outer connecting ring coupling the collar to the base. The connecting ring comprises at least one feature engaging the base and a plurality of fingers engaging the collar.

A dummy block for a metal extrusion press comprises a base having a first surface; an expandable collar seated against the base; a moveable plunger coupled to the base and accommodated by the collar, the plunger having a second surface configured to abut against the first surface of the base; and an outer connecting ring coupling the collar to the base. The connecting ring comprises at least one feature engaging the base and a plurality of fingers engaging the collar.

A tool including a front housing and an expander head ring that is readily attachable and detachable from the front housing. The front housing may be coupled to the tool body, or can be integral with the tool body. The front housing may have a mating end that has one or more locking tabs that are configured to be engaged by the expander head ring. The expander head ring may carry one or more functional elements such as a die set that may be expanded by insertion of an expander extending from the tool such as by manual actuation of the tool. A plurality of expander head rings, each with a different size die set, can be alternatively attached to the front housing, depending on the desired extent of expanding of the pipe or the like with the tool.

A hollow preform impact extruded from a metal billet to produce a progressing wall at a transition wall thickness. An axially forward portion of the progressing wall is ironed by extrusion past an extrusion point to form a sidewall portion of a lesser thickness. Extruding is stopped while some of the billet remains to form the closed bottom end. The preform has a bottom portion, a sidewall portion and a transition wall portion extending between the bottom portion and the sidewall portion. The transition wall portion is thicker than the sidewall portion and can be formed into at least part of the rim of an expansion shaped container. An impact extrusion punch has a central axis, an axially forward, impact surface for impacting metal to be extruded, a transition region for directing material displaced by the impact surface and a rear extrusion point for ironing material extruded past the transition region.

A hollow preform impact extruded from a metal billet to produce a progressing wall at a transition wall thickness. An axially forward portion of the progressing wall is ironed by extrusion past an extrusion point to form a sidewall portion of a lesser thickness. Extruding is stopped while some of the billet remains to form the closed bottom end. The preform has a bottom portion, a sidewall portion and a transition wall portion extending between the bottom portion and the sidewall portion. The transition wall portion is thicker than the sidewall portion and can be formed into at least part of the rim of an expansion shaped container. An impact extrusion punch has a central axis, an axially forward, impact surface for impacting metal to be extruded, a transition region for directing material displaced by the impact surface and a rear extrusion point for ironing material extruded past the transition region.

In a method for producing an extruded bearing journal, the bearing journal is extruded in an extrusion tool by means of at least one extrusion punch and, after the extrusion of the bearing journal, reworking of the bearing journal is performed in order to improve the cylindricity of the bearing journal at least over a section of the longitudinal extent of the bearing journal. During the reworking, the bearing journal is arranged, at least over a section of its longitudinal extent adjoining its free end, in a cavity that is delimited in a radial direction of the bearing journal by a wall surface surrounding the lateral surface of the bearing journal, and a reworking punch which is movable in the longitudinal direction of the bearing journal is moved toward the free end of the bearing journal and is pressed against the face surface of the bearing journal and, in this way, a plastic deformation of the bearing journal, with a flow of material of the bearing journal, is effected.

In a method for producing an extruded bearing journal, the bearing journal is extruded in an extrusion tool by means of at least one extrusion punch and, after the extrusion of the bearing journal, reworking of the bearing journal is performed in order to improve the cylindricity of the bearing journal at least over a section of the longitudinal extent of the bearing journal. During the reworking, the bearing journal is arranged, at least over a section of its longitudinal extent adjoining its free end, in a cavity that is delimited in a radial direction of the bearing journal by a wall surface surrounding the lateral surface of the bearing journal, and a reworking punch which is movable in the longitudinal direction of the bearing journal is moved toward the free end of the bearing journal and is pressed against the face surface of the bearing journal and, in this way, a plastic deformation of the bearing journal, with a flow of material of the bearing journal, is effected.

A hollow preform impact extruded from a metal billet to produce a progressing wall at a transition wall thickness. An axially forward portion of the progressing wall is ironed by extrusion past an extrusion point to form a sidewall portion of a lesser thickness. Extruding is stopped while some of the billet remains to form the closed bottom end. The preform has a bottom portion, a sidewall portion and a transition wall portion extending between the bottom portion and the sidewall portion. The transition wall portion is thicker than the sidewall portion and can be formed into at least part of the rim of an expansion shaped container. An impact extrusion punch has a central axis, an axially forward, impact surface for impacting metal to be extruded, a transition region for directing material displaced by the impact surface and a rear extrusion point for ironing material extruded past the transition region.

A hollow preform impact extruded from a metal billet to produce a progressing wall at a transition wall thickness. An axially forward portion of the progressing wall is ironed by extrusion past an extrusion point to form a sidewall portion of a lesser thickness. Extruding is stopped while some of the billet remains to form the closed bottom end. The preform has a bottom portion, a sidewall portion and a transition wall portion extending between the bottom portion and the sidewall portion. The transition wall portion is thicker than the sidewall portion and can be formed into at least part of the rim of an expansion shaped container. An impact extrusion punch has a central axis, an axially forward, impact surface for impacting metal to be extruded, a transition region for directing material displaced by the impact surface and a rear extrusion point for ironing material extruded past the transition region.